Automatic Industrial Composite Prepreg Autoclave Machine Large Autoclave

Product Description

High Pressure Vessel Composite Autoclave
Product Description
Composite autoclave is a device used to cure composite materials under high pressure and temperature. The process involves placing the pre-impregnated material in a mold, sealing it in a vacuum bag, and then placing it in the autoclave. The autoclave is then heated to the desired temperature and pressurized to the desired level. The heat and pressure cause the resin in the composite material to cure, resulting in a strong and durable finished product. Autoclaves are commonly used in the aerospace, automotive, rail transit, protection security, sporting goods, daily life and marine industries, among others.
Product Parameters

TYPE	1600*2500	2000*3500	2500*5500	3000*6500	3500*7500	4000*8500
Max pressure	3.8MPA	1.0MPA	1.0MPA	1.5MPA	1.2MPA	1.2MPA
Design pressure	4MPA	1.2MPA	1.2MPA	1.6MPA	1.3MPA	1.3MPA
Max temperature	400ºC	250ºC	250ºC	250ºC	250ºC	250ºC
Design temperature	420ºC	270ºC	270ºC	270ºC	270ºC	270ºC
Insulation	Internal 200mm	Internal 150mm	Internal 150mm	Internal 150mm	Internal 150mm	Internal 150mm
Total power	60kw	90kw	210kw	330kw	510kw	780kw

Effective Curing Diameter	φ3500-4200mm
Shell Diameter	3900-4700mm
Effective Curing Length	According To The Product,Tooling And Yield Selection
Shell Length	3900-4700mm
Maximum Operating Pressure	0.6-4.0MPa
Maximum Operating Temperature	160-400ºC
Number of Vacuum Channels	According To Demand(Vacuum Pump 2 Used 1 Standby)
Number of Thermocouple Routes	Specify As Required
Control System	Host Computer +PLC Logic Control+Intelligent Instrument+Substance Recorder+Floor Console, Etc.
Temperature Control Accuracy	≤±1ºC
Temperature Uniformity	≤±2ºC
Rising and Cooling Rate	0-6ºC/min Adjustable
Pressure Lifting Rate	0-0.1MPa/min Adjustable
Cooling Method	Circulating Water Cooling
Heating Method	Electric Heat Pipe Or Thermal Oil Heating

Introduction of control system software
The main controller of the autoclave produced by Intely adopts Siemens controller, industrial bus communication, which is with strong anti-interference ability, large amount of data. The software fully combines of the process requirements , when using the host computer +PLC cantrol mode. a different control method developed by our company is adopted, which can control the temperature and pressure more accurately, and the temperature upsurge phenomenon can be effectively suppressed.And the cooling energy consumption is lower.Pressure valve operation frequency is low, which can save air consumption and reducecthg energy consumption. The host computer adopts computer and software monitoring, which can display alarm, report, record temperature rise curve in real time and monitor the operation of equipment.
Application
One of the main advantages of autoclaves is that they are suitable for the production of a variety of materials, as long as the curing cycle, pressure and temperature are within the limits of the autoclave composite materials can be produced. Another advantage of autoclaves is their high pressure flexibility for composite parts. Usually the parts are laid on one side of the mold and then placed in a vacuum bag. Pressure is applied to the parts so that they are pressed against the mold. The pressure on the parts is further strengthened by vacuuming in the bag. Therefore, the autoclave forming technology can produce composite parts with different shapes. Because of the above advantages, autoclaves are widely used in the production of advanced composite materials for aerospace.
The autoclaved tank developed by our company has the advantages of high temperature and pressure control precision, safe and reliable structure, good system stability, low energy consumption, simple operation and maintenance, etc. It has realized modularization and serialization, and can meet the needs of different fields, different processes and different specifications, and is a reliable equipment for the current research and production of composite materials.
Main Products
Company Profile

Our Advantages
Our composite autoclaves incorporate pressurization and crosslinking to properly cure thermoset materials. The cure process includes a two-step process:
1. Pressure is applied in a vacuum as the temperature is raised to a moderate level and maintained for a short period of time.
2. Following this, the temperature is raised to the final cure temperature to complete the curing reaction.
The manufacture of composite autoclaves requires advanced components, attention to detail, and strict adherence to quality control standards. Our dedicated team of design, production, and quality control personnel dedicate themselves to the highest level of performance in producing composite autoclaves that perform according to the specifications of our clients.
Packaging & Shipping
Before delivery, our professional technician will do trial run for each product to check until everything is functional, you also can come to our factory and test our machine together with us.
We usually pack our products by standard sea package. We always choose the best and safe packaging material to make sure your product won't be damaged during delivery.
FAQ
Q1: How to pay?
A1: We try to make all payment methods as much as feasible. TT and L/C are acceptable and TT will be more appreciated.
Q2: What is your advantage ?
A2: We also have professional technical team in designing and producing which can meet different requirements from customers, we offer 24 hours pre-sales and after-sales support, to ensure in-time communication between clients and us.
Q3: Is the price on your website is the closing price ?
A3:No, it is just for your reference, an exact quotation based on your requirement Please contact us for details.
Q4: May I inspect before delivery?
A4: Sure, welcome to inspect before delivery.And if you can't inspect by yourself,
our factory has a professional quality inspection team to inspect the goods
before shipment to ensure quality.
Q5: Differences from other brands in China?
A5: We are not only selling machines, we pay more attention to after-sales service. We have always believed that the customer'sreputation is the best advertisement. We hope to really help our customers use machines and bring growth to their business. Youcan view our customers' feedback, facts speak louder than words.
Q6: When can I get the price?
A6: We usually quote within 24 hours after we get your inquiry. If you are very urgent to get the price, please tell us in your email so that we will regard you inquiry.