Rubber Banbury Carbon Black Masterbatch Automatic Batching System

Product Description

Rubber Banbury Carbon Black Masterbatch Automatic Batching System
Major functions of the whole mixing process managing and control system
Δ Raw material Management
Δ Production Schedul Management
Δ Production Recipe Management
Δ Mixing Optimization Function
Δ Data Report Management
Δ Dynamic Real Time Monitoring
Δ Quality Tracing Function
Δ System Alarm Prompting Function
Δ Fault Dagnosis Analysis
Δ Remote Monitoring Function
Main Technical Parameters

Carbon black scale -weighing range	30/50/200/200 Kgs
Oil scale -weighing range	10/20/30/40/50 Kgs
Rubber scale-weighing range	100/150/200/300/400 Kgs
Powder scale weighing accuracy	Static≤±0.1% F.S, dynamic≤±0.2% F.S.
Weighing cycle time	≤90-120s/ batch
Carbon black- pneumatic conveying capacity	3-15t/h
Oil injection pressure	2-6 Mpa
Oil conveying temperature	0-85ºC
Processing oil injection, carbon black and major ingredients discharging cycle time	≤20s
Dust contents in tail air after dust removal system	≤8mg/m3
System equipment noise	<75dB
Installed capacity	50-100kW/set

Features:
Δ Whole mixing process management and control, monitoring,recording,realized remote monitoring and after-sales support,imporoved management level.
Δ By the integral calculation and logic control of parameters of time, temperature, energy, rotation speed and pressure etc, an optimized rubber mixing is realized.
Δ Using high resolution sensors and weighing display instruments, the weighing accuracy is very high.
Δ All key elements and components are imported or from joint venture company famous products, with stability and reliability realized
Δ Open Chinese-English interface,enables the functions of multi-area display, monitoring and control for the system running process, easy and simple operation
Δ The field bus working system (i.E.setup of PLC substations) gives lower energy consumption.
Δ Automatically tests the running conditions, gives out alarm location and prompts solutions as abnormalities occur, facilitating maintenance and service, there are safety interlocking measures ensuring safety and security.
Δ Optimized dust removal and recovery system design, makes good environment free of dust flying and leakage and free of raw material waste.
Δ Within the system, its mixing engineering information managing system integrates the most modern information technology with the production management and the mixing process.
Δ For different structures of factory buildings (3,4-story buildings) and process layout, a system design is made with flexible solution.
Q:Why use the system?
A:This system is based and inspired by advanced technologies from Germany and Britain and is introduced by our company.Our R & D department has independently developed Automatic Batching System that include conveying,storage, weighing, batching and feeding system for materials in the form of powders, pellets, bulk materials, liquids, etc., which used in rubber, cable polymer materials, silicone, friction materials, plastics and other industries.This system can be compatible with various types of banbury mixer / kneader mixer / high-speed mixer.It is mainly composed of five sections:Powder, Oil, Bulk material, Dust removal and fully control system.Among that, the full-process management and control system combines the latest information
Technology with production management and process management, integrates the whole production process control, production plan management, material management, quality tracking management, and truly achieves the integration of management and control;It plays an important role in improving management level, product quality, and maintaining product stability.After years of continuous technological innovation and improvement, the system has been widely used domestically and internationally, and has been appreciated by customers.
Q:What is our purpose of service?
A:Machtech always adheres to the customer-centricity, followed the business philosophy of "integrity, win-win and innovation", with the goal of "creating high-quality products" and the purpose of "customer satisfaction" to provide each customer with a cost-effective technical solution.The series of products have achieved mutual combination of standard and non-standard design.Through the perfect technical management system, quality assurance and customer service system, the comprehensive quality and service of products have reached the international level.
Q:Why choose us?
A:MachTech, founded in 1996, specializes in providing "Industry 4.0" overall solutions of software and equipment integration for manufacturing enterprises.It is a national high-tech enterprise that develops and manufactures intelligent and environmentally friendly automatic batching systems, intelligent three-dimensional warehouses, intelligent logistics delivery systems, information management and control software, green and environmentally friendly equipment.Headquartered in Zhongguancun Science and Technology Park, Haidian, Beijing, it has a professional team of "experienced, skilled, realistic and innovative" of 220 people, including more than 80 technical talents in R&D and design.MachTech has two production bases in Tianjin Baodi and Zhuozhou and 5 offices located in Hebei, Jiangsu, Guangdong, Chongqing, and Fujian.Over the years, we have been engaged in the research and development, manufacturing, installation, commissioning, training, sales and service of related products.As of 2019, it has 45 patents, 32 software copyrights, and 5 independent trademarks.We have passed ISO9001:2015 quality management system, ISO14001:2015 environmental management system, and SGS-CE international safety system certification.MachTech is council member of "National Rubber and Plastic Machinery Information Center", "China Rubber Industry Association", "China Friction and Seal Association" and "China Warehousing and Transportation Association".
By the end of 2019, 1470 sets of intelligent automatic batching equipment, 77 sets of MES system have been sold to 506 domestic and foreign customers.Domestic market share:More than 75% of rubber products, more than 80% of conveyor belt, 90% of rubber used for railway, more than 70% of engineering rubber, more than 95% of plastic runways, and more than 75% of cable polymer materials.The market covers more than 20 provinces and cities, and the products are exported to Russia, Turkey, Croatia, Chile, Vietnam, Thailand, India, Myanmar, Iran, North Korea, Indonesia, Malaysia, Sri Lanka, South Korea and other countries.MachTech is a supplier of "Belt and Road Initiative" , key projects like "China-Laos Railway" and "Yawan Railway" track conveyor line;The first domestic high-speed iron powder metallurgy brake pad production line and the synthetic brake shoe production line of railway freight carriages have been developed and manufactured in China.