Hot Open Die Forging DIN1.4462 Stainless Steel Engine Cylinder Block

Product Description

Products: Free Forging and Open Die Forging factory.
Forged Steel Sheave Wheels are available in a wide range of standard sizes. In addition, sheave wheels to meet your special design requirements can be produced in virtually any size, configuration and surface finish condition. We maintain a large inventory of carbon and alloy steels to meet your specific needs.
Forging parts are often chosen for oil drilling equipment due to their several advantageous properties:
Strength and Durability: Forged parts exhibit superior strength compared to parts made by other manufacturing processes. Oil drilling equipment operates in harsh conditions, subjected to high pressures, vibrations, and extreme temperatures. Forged components can withstand these conditions better than cast or machined parts, ensuring the reliability and longevity of the equipment.

Improved Metallurgical Properties: The forging process refines the grain structure of the metal, resulting in improved mechanical properties such as toughness, fatigue resistance, and impact strength. This makes forged parts highly suitable for critical components in oil drilling equipment where safety and reliability are paramount.

Customization and Complex Shapes: Forging allows for the creation of complex shapes and intricate geometries that are difficult or impossible to achieve through other manufacturing methods. This flexibility in design enables engineers to optimize the performance of oil drilling equipment by tailoring components to specific operational requirements.

Cost-Effectiveness in the Long Run: While the initial cost of forging may be higher compared to other manufacturing processes such as casting, the superior mechanical properties and longer service life of forged parts often result in lower overall costs over the equipment's lifespan. Reduced maintenance, downtime, and replacement expenses contribute to the cost-effectiveness of using forged components in oil drilling equipment.

Material Selection: Forging can be performed on a wide range of metals and alloys, including high-strength steels, stainless steels, and exotic alloys, allowing engineers to select materials that offer the best combination of properties for the intended application.
Overall, the use of forging parts in oil drilling equipment helps ensure safe and reliable operation in demanding environments, making it a preferred choice for critical components in the oil and gas industry.
Our factory:
A. More than 25 years of professional free forging and open-die forging manufacturing experience
B. The company covers an area of 71,000 square meters
C. The construction area of the production workshop is 12,000 square meters
D. Total number of employees: 158
E. 28 engineering and technical personnel
F. 59 skilled workers
G. Annual production capacity is 38,000 tons
H. Annual raw material steel throughput turnover reaches 56,000 tons
Our Forged Steel Products
Tiangong Forging supplies a variety of semi-finished forged steel products, with the main materials being nickel-molybdenum steel, alloy steel, die steel, stainless steel and carbon steel. In addition to general steel grades such as 35#, 45#, 42CrMo, 42CrMo4, 18CrNiMo7-6, 20CrNi2Mo, 30CrNiMo8 and etc., we can also prepare the required steel according to other national specifications or specified alloy compositions requested by customers.
The maximum production shaft forging length/weight is 12m/15T; the maximum gear and wheel forging diameter/weight is 1.9m/9T.
We are particularly specialized in the forging of special-shaped forging parts.

orging method:	Open die forging / free forging
Mechanical properties:	According to customer requirement or standards.
Weight:	Up to 70 Tons of finished forging. 90 Tons for ingot
Delivery Status:	Heat treated and rough machined
Inspection:	Chemical analysis with spectrometer, Tensile test, Charpy test, Hardness Test, Metallurgy test, Ultrasonic test, Magnetic Particle test, Liquid Penetration test, Hydro test, Radiographic test are implementable.
Quality Assurance:	Per ISO9001-2008

Our Certificates:
Our Lab equipment:
Our main Products:
A.Forged Gear Blank
B.Wheel and Pulley
C.Forged Shaft
D.Hollow Shaft
E.Crankshaft
F.Multi-stepped Shaft
G.Various forged blank and block
I. Special-shaped Forging Parts
Application:
Our main customers: ZPMC, NGC and Shanghai Electric etc.
Our parts are widely used in Chemical Industry, Wind power generator, Large machinery parts Chemical industry,Agricultural machinery parts ship shaft fittings. Wind Power gearbox Transmission system.
Qingdao Port, Xiamen automatic Port, Shanghai Yang shan Port, Italy Vado port. Taiwan Tailway crane, Egypt hanging bridge, Sri Lanka railway crane, Thailand port bridge. South Korea railway crane, Hongkong island bridge, Singapore railway crane, Russia oil & mining machines and some miltary project. etc.
Customized solutions
Our modular process allows us to design solutions various industrial application requiring free-forged and open-die-forged parts. Our modularity means flexibility, wide choice, faster delivery and, above all, competitiveness.
All Tiangong Forging, products and production processes are designed to ensure exceptional, reliable and long-lasting unique mechanical properties, thereby reducing operating costs and extending service life.
With an extensive product range and extensive experience gained in most industrial applications, we can also provide engineering advice to our customers.
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