Phisycal Factory Roller Grinding Machine for Flaker Mill Rollers

Product Description

Roll Grinding Machine /Roll grinder
Introduction:
Roller grinding machine is a specialized equipment for grinding flaker rolls used in flaking mills in food/feed industry like cereal, soybean, corn flaking. It can perform cutting, polishing and removing defects on roller surfaces to improve roller quality.
Precisely grinds the flaker roll surface for obtaining uniform thickness of flakes.
Main components are bed, headstock, tailstock, grinding spindle, dresser, coolant system.
Roller is driven by headstock and grinding wheel by the grinding spindle motor. Tailstock provides support.
Granite bed and headstock provide high stiffness and damping for precision grinding.
CNC control allows different grinding cycles and patterns. Dresser helps condition the grinding wheel.
High grinding precision of 0.002-0.005mm is achieved for thickness consistency of flakes.
Coolant is used for cooling and clearing debris. Filtration units remove metallic fines.
Automated in-feed, grinding, dresser and wheel balancing operations.
Help achieve high flake productivity with desired flake thickness and low scrap percentage.
Flaker roll grinders are critical machines in flaking mills for precision grinding of flaker rolls to achieve high quality flakes. Advanced controls and stiffness help achieve tight tolerances.

Model	Size	Accuracy class	Power(Kw)	dimensions(mm)
TC60*100	∮600*1000	IT4	1.5+0.37	1400×680×770
TC60*150	∮600*1550	IT4	1.5+0.55	1940×780×930
TC80*100	∮800*1000	IT4	2.2+0.55	1550×780×930
TC80*125	∮800*1250	IT4	2.2+0.55	1800×780×930
TC80*150	∮800*1500	IT4	2.2+0.55	2050×780×930
TC80*100-2	∮800*1000	IT4	2.2+0.75	1410×790×580
TC80*125-2	∮800*1250	IT4	2.2+0.75	1660×790×580
TC80*150-2	∮800*1500	IT4	2.2+0.75	1910×790×580
TC81*220	∮810*2200	IT4	2.2+0.75	2610×790×580

Advantages of our flaker roll grinder:
High Grinding Precision: Can achieve extremely tight tolerances of 0.002-0.005mm for flaker roll surface profile. This helps obtain uniform flake thickness.
Improved Flake Quality: Precise grinding ensures consistency in flake thickness and reduces scrap. This improves flake quality and mill productivity.
Fully Automated Operation: Automated cycles for roll in-feed, grinding, wheel dressing, coolant handling reduces manual labor.
Advanced Controls: CNC controls allow custom grinding patterns and cycles to suit different roll materials and sizes. Ensures repeatable results.
Increased Roll Life: Fine grinding removes micro cracks on roll surface leading to longer roll life before reshaping is needed.
Minimal Downtime: Quick roll changeovers and dressing cycles reduce downtime during roll maintenance.
Operator Safety: Enclosed body and automatic operations enhance safety. Coolant handling system maintains clean working environment.