Custom-Made Plastic Injection Tooling for Portable Charger Components

Product Description

Plastic Moulds Apply to: Portable chargers Plastic Components
### 1. **Outer Casing**
- **Raw Material**:
- **ABS (Acrylonitrile Butadiene Styrene)**: Chosen for its toughness, impact resistance, and gloss finish.
- **Polycarbonate (PC)**: Known for its high impact resistance and transparency (sometimes used if a clear or tinted outer casing is desired).
- **Polypropylene (PP)**: Lightweight and resistant to chemical corrosion.
### 2. **Internal Frame/Structural Components**
- **Raw Material**:
- **Nylon (Polyamide)**: Used for its strength and durability.
- **Polypropylene (PP)**: Chosen for its flexibility and chemical resistance.
### 3. **Button/Switch Components**
- **Raw Material**:
- **ABS**: Often used for buttons due to its ease of molding and durability.
- **Silicone Rubber**: Sometimes used for softer, more tactile button interfaces.
### 4. **USB Port Housings**
- **Raw Material**:
- **ABS**: Commonly used due to its strength and resistance to wear.
- **Polyamide (Nylon)**: Offers toughness and electrical insulation properties.
### 5. **LED Diffuser (for charge indicators)**
- **Raw Material**:
- **Polycarbonate (PC)**: Known for its optical clarity and toughness.
- **Acrylic (PMMA - Polymethyl Methacrylate)**: Often used due to its excellent light diffusion and clarity.
### 6. **Battery Housing (Internal)**
- **Raw Material**:
- **Polypropylene (PP)**: Provides chemical resistance and flexibility.
- **ABS**: Offers impact resistance and is easy to mold.
### 7. **Insulation and Seals**

- **Raw Material**:
- **Silicone Rubber**: Used for seals and gaskets due to its flexibility and temperature resistance.


Injection Mould base: LKM Standard
Mould Steel: 1.2343/1.2344/1.2083 etc
Custom Plastic mould cavity: Single/Multi-cavity
Gate type: edge gate, J-gate, side gate, sub-gate(cashew gate, subsurface gate, submarine gate, subgate to pin) tunnel gate onto feeder post, pin gate, sprue gate, direct gate, tab gate
Cold Runner/Hot Runner: Synventive, Incoe, MoldMaster, Yudo, Husky,,
Mould for plastic:PI/PA/PEEK/PTFE/GFRP/PP/PC/ABS/PS/PA6/PA66
Plastic mold standard components: HASCO, DME etc
Tooling life: 1 million shots
In-house molding press sizes: 50-1000 tonnages
Design software: UG
File format: 2D(.dwg/.pdf) 3D(.stp)
Quality control: Implement the project engineer responsibility system/in the Design Stage/in material Procurement and Inspection/in the Manufacturing Process/in the Assembly and Fitting Stage/Inspection Before Delivery
Measure equipments: State-of-the-art Coordinate Measure Machine, 3D Scanner(GOM German)OMM projector longside hand-tool measure
Machining Equipments: 18 CNC(Mori Seiki, Fanuc, YCM) 9 EDM(AgieCharmilles MAKINO) 7 Wire-cut( AgieCharmilles)
Mold trial: in-house 10 injection molding machines, tonnage: 60-1000T, 4 2K and LSR injection machines
Mould manufacturing facility: 12 000 square meters
Professional team employee count: 70+ ( 15 project engineers, 35 design+CAM, 15 QC)
Certifications: ISO 9001, ISO 14001, ISO 13485, IATF 16949
Molding shop: 24 horizontal injection molding machines with robots, ISO 8 Clean room 5 molding machine(Toyo, FANUC)
Our Capabilities:2K mold, LSR mold, Insert mold, over mold, stack & tendam mold, IML mold, complex structure mold, Gas-assisted Forming Mold
Workers: 240