Automatic Gypsum Ceiling Board Tile Lamination Machine Production Process

Product Description

Product Description

The market prospect of gypsum Ceiling board equipment
Since Epidemic happen, the shipping market is becoming crazy, and the delivery cost to some countries are raising prices dramatically, especially in the Middle East, Europe, North America, and South America. The cost of shipping price is even higher than the cost of a full container of gypsum board & gypsum ceiling.

In the current situation, China's Gypsum ceiling product exports have been seriously affected, and even unable to export at all, to be honest, We have not had such a situation in this industry for more than ten years. So now more and more old customers are re-purchasing this machine from us to enlarge the capacity to occupy more market share in their own country's gypsum industry.
For this production line, we provide clients with are one-stop service, we will dispatch engineers to install and commission the machine and also will train workers on how to produce qualified gypsum ceilings. Besides, accessories and raw material (like PVC film, glue, etc. )procurement services will be provided all year round.
Product Parameters


Main Parameters

Capacity

2~3million sqm/300 days(basis of calculation:L:595mm,T:7mm,W:595mm,weight: 5.5kg/8-10hrs/shift )

Finished Board Specification

Length×width:595×595mm,600×600mm,603×603mm,1200×600mm
Thickness:7.0mm, 7.5mm, 8.0mm,8.5mm 9.0mm
Ceiling board size 603*603mm ,need big board size :1220*2440mm;

Ceiling board size 595*595mm, need big board size 1200*2400mm;

Ceiling board size 600*600mm, need big board size 1210*2420mm :
Request for The Raw Material

Name	Specification	Package	Kg /package	20'container loading quantity	Remark
PVC Film	width :1.230m one roll =600m	Roll	57kg	86340sqm/70200m/ 117rolls /6670kg
Aluminum Foil	length:1.230m One roll =125kgs=10000m	Roll	125	180rolls/1800000m/ 23000kg	1 kg could stick about 100sqm gypsum board
Glue for PVC	50kgs/barrel	Barrel	50kg	410barrels/20500kg	1kg could stick 35~40sqm
Glue for Aluminum	50kgs/barrel	Barrel	50kgs	410barrels/20500kg	1kg could stick 58~64sqm

Remark:The above information is just for your reference.

The Place And Workshop Requirements

PVC lamination production line, building area of 1000 square meters

Worker's Arrangement

Working days per year:300days
Shift:1 shift
Working hours per shift:8 hours/shift
Equipment Each Part Introduction :

Personnel Allocation:

System	Workers needed
Forklift Operator	1worker/shift
Machine Operating	3workers/shift
Packing System	3 worker/1shift
Monitor	1 worker/1shift
Total	8workers/shift

Main Equipment Introduction

Equipment Advantages

1.Technology: The gypsum PVC ceiling machine we designed has a national invention patent, and it's a high degree of automation.
2.Perfect design system: We can design and improve the scheme according to the customer's site and other situations,and make the machinery completely conform to the user's needs.
3.Production process: Our workers from the engineers to general production personnel all have rich experience in machinery design and manufacturing.
4.Machine Connection and Testing with Raw Material Before loading

If the customer wants to install the equipment by himself, most important is some detailed work should be done well before delivery of the machine from China
First, each machine part needs to be debugged, then all the machines are connected together to debug, and finally, the raw materials are put on the machine to debug the machine.
If there is an inappropriate place, we will be resolved it immediately.
Without debugging in our Workshop, the client is very difficult to install and run the machine himself.
Company Profile

Customer Visit China and Abroad project
Since the Epidemic happen, it is very difficult for customers to visit China, we welcome customers o visit our projects abroad, also we could show customers our projects through the online show.
With our strength and experience, we could help customers complete gypsum projects quickly.
We master the most advanced technology which could help customers get qualified products and occupy more markets soon.
We have been deeply engaged in the field since 1990, setting up 100+gypsum projects domestic and abroad, covering more than 20 countries in the world, and also there are projects cases that can be visited in each Area. Besides we developed online visiting which breaks the limit of the virus.
After Sales Service

Installation &commissioning service
Before engineers arrive, we will provide the following documents to let the client prepare in advance
1-Installation tools list
2-Installation workers list
3-Installation Estimated Schedule list
After the machine arrived at the client's factory.
We will send engineers to install and test the whole production line. Also, our engineers will provide training for your workers, teach them how to produce good quality finished products.
After installation is finished, we will provide the following service to assist the client run the factory smoothly
1-Responsibilities and assignment statement
2-Maintainance manual
3-Raw material and spare part list
Professional sale service
Our philosophy We are not only selling the machine.
What we focus on is customers' demands, keep innovation, keep updating, and meeting &surpass customers' requirements.
What we provide is not ONLY the machine BUT the whole system.
Rich Experience
*Experience in gypsum technology research since 1994. *Experience in 100+ projects manufacture & install abroad and domestic.
Professional Team
*Experts provide professional design for the project. * Experienced installation group gets projects into production quickly.
*The whole group provides a powerful One-stop sourcing service

Full Range of Services
*Pre-Sales: full cooperation with pre-preparation work. * In-Sales: on-time reporting of production progress.
*After-Sales: Lifetime & 24h technical support.

Irreplaceable Advantages

*Case projects visiting abroad on-site & online. *Training to workers & engineers.
* Spare part and raw material supply.
Company Introduction
What we provide is not ONLY the machine BUT the whole system Our company is Yurui(SHANDONG) Machinery, we are a group company with 8 branches for different building materials and machinery since 1990.
Yurui is mainly engaged in providing one-station services for gypsum series projects.
With our strength and experience, we could help customers complete gypsum projects quickly. We master the most advanced technology which could help customers get qualified products and occupy more markets soon.
Raw Material for Gypsum Series Production Line
We are only providing solutions for machines but also provide one-stop procurement services for gypsum raw materials, like gypsum board covering paper, modified starch, water reducer, white latex, PVC film, and aluminum foil, etc.