High Output Plastic Recycling Washing Machine

Product Description

>>Soft Plastic (Film/woven bag/fiber/rope) Washing Line has smart modular design aiming at agricultural film, industrial packaging film, bag, blowing molding packaging bottle/box, injection and electronic waste recycling. It is including sorting, size reduction, metal removing, cold and hot washing, high efficiency friction washing and drying modular. Which can remove most of contaminants such as ferrous and nonferrous metals, sand, oil, glue, paper label and many other different contaminants efficiently. Moreover, turn key solution can be provided with all water treatment, processing of sludge, paper stick, labels and etc.
>>You can get a different module combinations designed by KITECH according to your requirements and material's condition. In range of capacity 300-2000kg/h with both economy and high-level different configurations.
Recycling material of Plastic Recycling Washing Line:
Basic data of Plastic Recycling Washing Line:

Type	LDW300	LDW500	LDW1000	LDW1500
Capacity(kg/h)	250-300	400-500	800-1000	1250-1500
Dimension:LxWxH(m)	29x10x5	35x12x6	50x12x6	70x15x6
Steam consumption(kg/h)	0-150	0-200	0-300	0-450
Chemical consumption(kg/h)	0-2	0-4	0-8	0-10
Energy consumption(kWh)	120	180	280	395
Installation power(kWh)	195	290	446	530
Man power(persons/shift)	3	3	4	4

Working Principle of Plastic Recycling Washing Line:
>>After getting waste plastic raw material, Acemech Technicians will study and analysis the main contaminants to provide a proper solution to remove most of the impurities by mechanical, chemical, physical and other principle.
>>Main process of whole project including pretreatment of raw material → crushing → washing → drying → package → granulation.
Specification of Plastic Recycling Washing Line:
>>Belt conveyor is as a standard feeding device for plastic film, raffia, filament, woven bag, nonwoven fabric, etc.
>>Screw conveyor and Nip roller as optional feeding method designed for different type of materials.
>>Metal detector can be installed on conveyor as optional item, Detecting and separating the metal to protect shredder or crusher effectively.
>>AGF series Granulator /Crusher can process Film, bags, Bottle, containers and other form of hollow thin walled plastics. It is equipped a 500-800mm diameter, 700-2000mm width rotor with a capacity range 100-5500kg/h.
>>It has a centrally hinged two-pieces cutting chamber with a robust welded steel construction, with the upper and lower sections of the housing meeting horizontally.
>>Reversible stator knives with double cutting edges are fitted as single elements to the lower section of the housing, allowing multiple re-sharpening and adjustment of the stator knives.
>> AFW flotation washer for cleaning size reduced plastic scraps, by rotary paddles and water, which can remove most of the dust, sands, sludge, soil and other sink contaminants.
>>The main principle is to use the specific gravity of water,specializing in the initial wash and rinse of submerged and floating materials,it can effectively separate the sediment and metal in the material. The system will discharge the sink contaminants, such as sands, sludge, sink plastic, metals through the pneumatic bottom valves automatically. It will ensure the good washing condition of water.
>>It is mainly used for strong friction cleaning,adopting spiral blade structure, medium and low speed friction principle to reduce or remove the adhesion of contaminants to the material.
>>Centrifugal the contaminants onto the screen, and adding clear water removes the sediment on the material through the centrifugal action during the operation, and clean the materials efficiently.

>>It is mainly used for removing moisture from the film/bags and other soft material. It can efficiently remove the humidity from soft plastic materials. >>The equipment adopts mechanical squeeze method, by the principle of extrusion dehydration, after the plastic film is cleaned, the water can be quickly squeezed clean. To reduce the moisture content of the material to below 7 without melting.

>>It is mainly used for the last drying process of the material before packaging, adopts the heating source from electricity, steam, and other fuels. >>The hot air is generated by the heating package and the fan, and then the material is blown into the pipeline through the fan and thoroughly dried by hot air. It can reduce the humidity about 1-2%.

>>It is mainly stored materials, the silo sizes can be tailor-made with a volume from 1-10CBM, which is mainly made by stainless steel.

Advantages of Plastic Recycling Washing Line:
Ability
Thanks to innovative washing technology and high quality performance. ACW system removes the most difficult contaminants from PP/PE/PS/ABS plastic materials. Cleans post consumer film, agricultural film, Rigid bottle/drum, Battery case, WEEE plastic and even heavily contaminated woven bag fibre material. Provides almost 100% purity washing results.
Stability
ACW system is available for 24 hours working non-stop operation. Optimized design and top brand components to each module. Which could minimize the downtime ratio and save the maintenance time. This ensures the maximum availability and highest productivity for user.
Efficiency
ACW system is designed in all details for efficiency improving. The modular design could simplifies the planning and accelerates the implementation. The system have very low consumption values for electricity, water and chemicals. The operating costs and maintenance costs are absolutely reduced. Consistently the lowest investment costs and highest value creation!
Modularity
ACW system is a flexible modular system. All elements required by any customer for different application could be combined freely. This design reduces planning, construction and assembly time effectively. And it's possible to adjust the system with regard to technological modification and market changing. This makes the investment future-proofing!
Intelligent control
Intelligent automatic module control of ACW system. One Main control panel with modern Touch Display for efficient interaction of all component. Multi-language available for operating system.
Turnkey service
ACW system is a flexible and customer-oriented recycling solution. The proposal is integrated and engineering project. Building design, overseas installation, commissioning and training are available. Machine warranty with spares in stocking and in-time delivery. Consistently quick and careful service in pre-sales and after-sales process.
Service and support:
*Before-sale:
Introduce products professional
Project engineering
*During manufacturing:
Provide layout and engineering conditions
Inform the schedule of production
Make sure the product designed in accordance with technical document
Test machine before delivery
Provide photos before shipping
*After-sale:
Build customers database. All machines are traceable.
Overseas installation, commissioning and training are available
Speed up service and spare parts supply.
Visit customers and make quality trace periodically
Our Successful Subject:
Contact to KITECH:
KITECH MACHINERY CO., LTD
Add:No.7 Jiulong Industry Park, Jinfeng Town, Zhangjiagang City Jiangsu, China.