Durable Ball Mill for Fine Grinding of Minerals and Chemicals

Product Description

Product Description
Introducing the Quartz Sand Wet Tube Grinding Machine Series, a cutting-edge ball mill design by Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. This remarkable grinding machine transforms crushed materials into ultra-fine powders. Primarily utilized in the industrial and mining sectors, it tackles an array of materials including gold, copper, lead, manganese, iron, and more. Whether dealing with precious ores or common materials like limestone and gypsum, this versatile machine can handle it all. Its adaptability extends to both wet and dry milling processes, offering open circuit grinding as well as closed circuit grinding with a power feeder. Boasting a rational design, this machine offers unmatched adaptability, rapid operation, a high crushing ratio, impressive capacity, and user-friendly operation.
Wet grinding ball mill working principle:
The operation of this cutting-edge ball mill is driven by an electro motor that rotates the cylinder via a reducer. Inside, the amalgamation of broken ore and steel balls is elevated by the cylinder's lining board through a combination of frictional and eccentric forces. As these materials reach a certain height, gravity takes over, causing the ores to descend and be crushed by the impactful grinding action. Subsequently, the finely ground ores are expelled from the cylinder through a dedicated discharging component. A spiral classifier then sifts the discharged ores, sending coarse sand back to the ball mill via a joint feeding machine for further grinding. The process is seamless, with the feeding machine consistently and evenly delivering materials, ensuring that the ores are perpetually fed into the ball mill and the processed powders are regularly discharged. This ball mill exemplifies continuous operation, tirelessly functioning 24 hours a day to meet your grinding needs.
Characteristics
1. Robust Engineering: Featuring a large ring gear, expansive side cover, and substantial bearing, this machine promises an extended lifespan. Enhanced with high-frequency quenching heat treatment on its modulated surface, both the gear hub and sprocket are crafted to withstand the toughest conditions.
2. Energy Efficiency: Embrace the future of energy conservation with ball bearings replacing traditional slide bearings. This innovative transition significantly diminishes frictional force, facilitating easier startup and reducing energy consumption by an impressive 10-15% compared to the conventional ball mill.
3. Amplified Processing Capacity: Leveraging the discharge disc and grate plate of the standard mill, this machine boosts processing capacity by over 20%, outperforming the energy-saving conical ball mill.
4. Optimized Discharge: Designed with a low mud surface at the discharge port, this feature ensures rapid mud passage to minimize excessive ore grinding, promoting efficient operations.
5. Versatile Load Management: Accommodating a diverse range of loaded balls, both large and small, ensures that small balls remain within the system, fostering optimal working conditions.
6. Streamlined Installation: The equipment comes with a support frame, simplifying client installations on-site and enhancing operational efficiency.
7. Intelligent Control System: The advanced electronic control system incorporates protective measures against motor overcurrent, power failure, and power supply imbalances, ensuring the seamless and 'worry-free' operation of the ball mill.
Detailed Photos
Ball Mill Structure: This innovative machine boasts a meticulously designed structure, comprising an integrated feeding system, a sophisticated discharging system, and an advanced transmission system. The transmission system is equipped with a speed reducer, small transmission gear, robust electrical machinery, and precise electric control, ensuring optimal performance and efficiency.

Product Parameters
We ensure unparalleled quality, with strict controls ensuring that only the finest products reach the market. Our reputation for exceptional quality and reliability empowers Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. to swiftly capture both domestic and international markets, setting a standard for excellence with our Quartz Sand Wet Tube Grinding Machine Series (Bearing, Bushing, Slide Shoe).

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping
To ensure the utmost safety and integrity of our Quartz Sand Wet Tube Grinding Machine Series (Bearing, Bushing, Slide Shoe) during transit, we employ a meticulous and highly effective packaging strategy. Typically, the machines are disassembled prior to delivery and are secured using a variety of tailored packing methods. These methods include nude packing for streamlined shipping, bundle packing for efficient space utilization, and grass rope packing for traditional securing methods. Additionally, we offer waterproof packing to safeguard against moisture, while our wooden pallets packing ensures stability and ease of handling. For added protection, wooden box or carton box packing is also available, ensuring that every component arrives in pristine condition ready for assembly. Our Advantages
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly spans a vast expanse of 5000 square meters, showcasing our commitment to excellence and growth.
Churun, a beacon of customer-centered innovation, is wholeheartedly dedicated to delivering bespoke, comprehensive plant equipment configuration solutions. With nearly 300 production lines spanning the globe across diverse sectors such as cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal, we stand at the forefront of industry excellence. Our team, an elite group of seasoned experts, brings profound design capabilities and rich experience to the table. This has led to significant market achievements and garnered the trust and accolades of our clients. As we journey forward, Churun Heavy Industry remains steadfast in our commitment to professionalism, integrity, and innovation, embracing the future to provide users with high-efficiency, dependable equipment and tailored technical solutions.
Headquarter of Churun located in Xuzhou City, a sprawling hub of industry covering approximately 200,000 square meters. Our facility is equipped with over 200 sets of large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly lines, ensuring precision and quality in every product.
At present, our exceptional products have garnered recognition both domestically and internationally, successfully reaching markets in Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and beyond.

After Sales Service
Experience unparalleled after-sales service and consultation. Our commitment to customer service is unmatched, ensuring we are always available through our sales hotline, email, Skype, or MSN. We pride ourselves on our responsiveness, guaranteeing email replies within an impressive 30 minutes.
Pre-sale services: Enthusiastic Engagement
We go beyond the traditional with our pre-sale services, offering comprehensive prophase planning and process flow design tailored precisely to your unique requirements. Our manufacturing solutions are crafted to meet your specific demands.
Sale services: Dedicated Assistance
Our skilled technicians are dispatched directly to your jobsite, where they expertly guide the installation and adjustments. We provide thorough operator training and collaborate with you to ensure seamless check and acceptance processes.

After-sale services: Reliable Faithfulness
To build lasting partnerships, we make it a point to conduct regular follow-up visits, nurturing long-term relationships with our valued customers.
Your peace of mind is our priority, as evidenced by our one-year warranty guaranteeing consistent machine performance. We maintain a robust inventory of spare parts, ensuring swift replacement shipments to minimize downtime.
We warmly invite you to tour our company and workshop. Our earnest desire is to collaborate with you, offering the most suitable products at competitive prices. Your satisfaction is our ultimate goal.
FAQ
Q: Why we believe in Xuzhou Churun industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
Q: Can I get special design for my own products?
A: We have our own R&D department to offer customization service for our customer.
Q: How long is the production time?
A: Based on the specific product.
Q:Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.
Q: Quality warranty?
A: Guarantee time: one year for main machinery.excluding wearing parts.
If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
Q:What's the after sale service of your company?
A:We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.
Q: Can your company provide wearing parts?
A:We can deliver you the spare parts within 30 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.
Q: What kind of drawing format is workable for you?
A: PDF, DWG, etc.
Q: How do I know the production? and shipping process?
A: We will double confirm your requirements, we will regularly report to you the production progress.