Algae Decanter Centrifuge From Shenzhou Group

Product Description

Product Description
Avocado oil is generally only used in the cosmetics industry as the extraction process progresses. Now, avocado oil is also used as cold-pressed edible oil and in the pharmaceutical industry. Today, avocado oil has reached the same popularity as olive oil. And the market is growing. The extraction of avocado oil can be compared with the extraction of olive oil. SHENZHOU SEPARATION
Decanters for Avocado Oil Extraction Process
SHENZHOU Decanter Centrifuge provides the best solution for avocado oil production. The equipment can be used for the extraction and production of cold-pressed avocado oil. The avocado oil factory only needs to peel and clean the avocados and then use the SHENZHOU centrifuge to separate the avocado pulp into pulp, oil, and water. Then, a separator is used to refine the oil phase and remove ultrafine impurities. The use of SHENZHOU centrifuges for avocado oil extraction can ensure higher products and better quality.
Simultaneously, the centrifuge has been treated with wear resistance, can automatically adapt to the load level, and can operate continuously and stably. 3 Phase Automatic Decanter Centrifuge For Oil Extraction Machine manufacturing plant
Three phase decanter centrifuge is used to separate two liquid phases from one solid phase at the same time. As is known, decant centrifuge principle of separation is by G force. Because of the different densities of the (immiscible) liquids and the solid , so all three phases can be discharged simultaneously using the 3 Phase decanter centrifuge. Shenzhou design and manufacture three phase decanter in different bowl size
However, to do the 3 phase separation, the solid phase must be the specifically heaviest phase and the two liquid phases should have different densities.
The structure and principle of the three phase decanter centrifuge are similar to the two phase decanter centrifuge. The
difference is the way of the liquid discharged. There are two liquid phases in separation in a 3 phase decanter centrifuge. A higher density liquid phase is discharged under pressure, and the lower density liquid is discharged without pressure. Following is the principle drawing of the 3 phase decanter centrifuge. How to extract an excellent Avocado oil:
1.Raw material:The fresh fruit after harvest takes about a week to mature,After the fruit is ripe, it is processed again.
2.Washing : Cleaning up dust, sediment, and a large number of microorganisms and residues of chemical pesticides on the surface of fruits and vegetables,Ensure product cleanliness and hygiene.Rinse fruits and vegetables again in the ascending section with clear water , to eliminate the effects of microorganisms in residual tap water on fruits and vegetables . .
3.De-stoning and partial peeling :remove pericarp ,kernels and other impurities,To get a clean pulp.
4.Crushing :Fine grind the pulp so that the cells in the pulp are fully broken,To facilitate the separation of avocado oil.The quality of fine grinding directly determines the oil yield.
5.Malaxing:Dilute the crushed pulp,Dilute to a pulp containing 15% pulp,Adding anti-emulsifier in a certain proportion during dilution,And set the acid value PH value to 5.55.6.Prevent oil from emulsifying in slurry, To ensure the oil yield,After dilution, steam can be used to heat it,Boil for 5-10 minutes,Further free the avocado oil from the pulp.
6.Separation:The heated pulp is still a three-phase mixture of oil, water and slag,To separate avocado oil from it, you also need to send the pulp to a centrifuge for centrifugation,Note that the temperature of pulp should be kept between 80 ºC and 90 ºC during centrifugal separation,Avocado oil with high purity can be obtained by centrifugation.
Plant Benefits: 1.Avocado oil lines for batch and continuous processing 2.Design concepts for different capacities 3.Adjustment of machine parameters according to changes in product and process conditions 4.Simple control and handling Robust, sturdy quality "Made in China" 5.High efficiency - fast pay back time 6.Maximum product yield and minimum residual oil content in the pomace through innovative centrifugal technology 7.Low fresh water consumption with minimum waste water reduces environmental pollution 8.No manual cleaning of the disc stack thanks to the self-cleaning bowl of the separator 9.Polishing separator for minimum oil losses during discharge and automatic disc cleaning 10.Minimum oil oxidation thanks to centripetal pump 1-2% more oil yield than comparable machines 11.No additional separator needed for waste water because of adjustable paring tube Improved malaxer for high quality olive oil 12.Customer proximity and on-site service due to world-wide sales and service network In-depth know-how: more than 50 years of experience in the development and design of centrifuges.
Specification

Model	Diameter(mm)	Lenght(mm)	Max speed	L/D ratio	G-force	Capacity(m3/h)	Main motor power(Kw)	Weight(kg)	Dimension(mm)
LW250*1000	250	1000	5000	4	2722	0.5-5	7.5	950	2120*1250*680
LW300*900	300	900	4200	3	2964	1-6	11	1160	2150*1300*900
LW300*1200	300	1200	4000	4	2784	2-6	11	1350	2450*1300*900
LW355*1160	355	1160	3600	3.3	2576	2-8	15	1400	2470*1350*830
LW355*1460	355	1460	3600	4	2576	2-10	15	1800	2750*1350*830
LW400*1200	400	1200	3200	3	2294	3-12	18.5	1800	2730*1600*1080
LW400*1600	400	1600	3000	4	2016	3-15	22	2000	3130*1600*1080
LW450*1800	450	1800	2800	4	1976	4-25	37	2500	3320*1700*1130
LW500*2000	500	2000	2800	4	1750	5-35	45	4000	3520*1800*1170
LW530*1855	530	1855	2600	3.5	2006	5-38	55	4680	3885*1350*1600
LW530*2120	530	2120	2400	4	1709	5-40	55	4800	4150*1350*1600
LW550*2000	550	2000	2800	4	2412	6-40	55	5700	4570*1380*1600
LW650*1950	650	1950	2200	3	1761	6-45	75	5000	4840*1510*1720
LW650*2600	650	2600	2200	4	1456	6-65	90	6000	5490*1510*1720
LW720*2160	720	2160	2200	3	1612	7-80	120	6000	5200*1600*1800

Details
Application fields
1. Food
A Flesh processing,aquatic products processing and edibleprotein recovery;
B Extract plant protein from soybean,oily seeds andleguminous plants;
C Recovery of brewing leach liquor,malt and yeast;
D Treatment and recovery of wine lees liquid;
E Extract of instant coffee and tea;
F Clarification of palm oil,olive oil and seed oil;
G Extract juice from fruits ,berries and vegetables;
H Recovery of refined pectin; Clarification of grape juice and grape wine.
2. Environmental protection
Drilling mud,industrial efluentwaste water of municipal works, fertilizer,organic waste water,paint sludge ,plastic particles,gravel washing water,waste water in steel-making,fluegas desulfurization,sewage sludge treatment of waterworks.
3. Petroleum and chemical industry
A Processing of kaolin and calcium carbonate,production ofbentonite and titanium dioxide;
B Exploration of petroleum oil,natural gas,crude oil refiningand related industries,additive of lube oil and waste oil recovery;
C Intermediate products and final products of organic chemistry industry;
D Thermoplastic materials,includes PVC,polypropylene,polystyrene, synthetic rubber and fiber;
E Inorganic chemical industry,includes bleach,acid ,ilicaproducts and fertilizers;
F Treatment of spent wash and molasses fermentationresidues;
G Extraction of starch from wheat,corn,cassava and potato;
H Waste liquid recovery and recycling from above industries.
Decanter centrifuges process characteristics The separation process in a decanter centrifuge relies on a few process characteristics such as centrifugal force or G-force,sedimentation rate and separating factor, differential speed between the conveyor and bowl, and clarity of the liquid discharge.Decanter centrifuges require a centrifugal force for the separation of the solids from the liquid. This characteristic is dependent on the radius of the centrifuge and its angular rotational speed. A decanter centrifuge applies a force equivalent to several thousand G's, which reduces the settling time of the particles. It is also favored to maintain a large G-force, which wil result in an improved separation.The rate at which sedimentation occurs is an important characteristic of the decanter centrifuge separation process. The sedimentation rate is influenced by the particle size, the shapes of the particles, their differential densities and the viscosity between the particles and the liquid. This process characteristic can be improved by utilizing flocculating agents. The sedimentation rate is also dependent on the separating factor of the decanter centrifuge, which is related to the centrifugal force.The exterior bowl and the scroll conveyor rotate at different high speeds. This differential speed between the two is accountable for the sedimentation throughout the decanter centrifuge cylinder. A high differential speed results in a smaller residence time of the cake settlement, so it is necessary to keep the cake thickness to a minimum to avoid impairing the discharge quality.
Keeping the cake thickness to a minimum also aids in the improvement of the cake dewatering process. For this reason, it is necessary to obtain an optimal differential speed to balance the cake thickness and quality.The characteristic above all affects the clarity of the liquid output which is dependent on the volumetric throughout rate, where a higher flow rate will result in a poor liquid clarity. Another characteristic that influences the clarity of the liquid output is the differential speed. A low differential speed results in a better clarity, therefore, aiding in the separation process. The G-Force also plays a role in the clarity of the liquid discharge. Higher G-force results in an increase in the separation of the solid particles from the liquid and yields a better clarity.
How it works How does it work
The feed product is pumped into the decanter centrifuges through the inlet. Feed goes into a horizontal bowl, which rotates. The bowl has is composed of a cylindrical part and a conical part. The separation takes place in the cylindrical part of the bowl. The fast rotation generates centrifugal forces up to 4000 x g. Under these forces, the solid particles with higher density are collected and compacted on the wall of the bowl. A scroll (also screw or screw conveyor) rotates inside the bowl at a slightly different speed. This speed difference is called the differential speed. This way the scroll is transporting the settled particles along the cylindrical part of the bowl and up to the end conical part of the bowl. At the smallest end of the conical part of the bowl, the dewatered solids leave the bowl via discharge opening. The clarified liquid leaves through a paring disc (internal centripetal pump).
3-phase separation with a decanter With a 3 phase decanter centrifuge, it is possible to separate 3 phases from each other in one process step only. For example, two liquids which cannot be mixed because of different densities (e.g. oil and water) are separated from a solids phase. The heavy liquid (water) collects in the middle between the oil and the solids layer. Thus the two liquids separated from each other can be drawn off from the decanter. The solids are transported via the scroll to the discharge
openings as it happens also in 2-phase separation.Typical applications of 3-phase separation are the production of edible oils such as olive oil, oil sludge processing, the production of biodiesel etc.
Parameters and influencing factors of the separation
Feed, throughput and residence time
Through the feed, the separation medium to be processed can be input into the center of the infeed chamber of the scroll, where it is accelerated. The throughput will have an influence on the residence time.
Decanter Centrifuges Acceleration
The separation medium reaches its maximum speed in the decanter bowl, causing the solids to settle on the bowl inner diameter. A characteristic feature of the bowl is its cylindrical/conical shape.
Differential speed There is a differential speed between the decanter bowl and the scroll, which is created by a gear unit on the
industrial decanter centrifuges. The differential speed determines the solid content in the outfeed.
Filling volume / Weir discs or overflow weir The clarified liquid flows to the cylindrical end of the bowl in the decanter centrifuge, from where it runs out through openings in the bowl cover. These openings contain precisely adjustable weir discs/weir plates by means of which the pond depth in the bowl can be set. The weir discs determine the filling volume of the bowl.
Advantages and limitations over competitive processes
Generally the decanter centrifuge has more advantages than disadvantages; however, there are some limitations when compared to other processes.
Decanter Centrifuges Advantages:
* Decanter centrifuges have a clean appearance and have little to no odor problems.
* Not only is the device easy to install and fast at starting up and shutting down but also only requires a small area for
operation compared to other competitive processes.
* The decanter centrifuge is versatile as different lengths of the cylindrical bowl section and the cone angle can be selected for different applications. Also, the system can be pre-programmed with various design curves to predict the sludge type, while some competitive processes, such as a belt filter press, cannot change the belt type to operate for different sludge types. Its versatility allows the machine to have various functions such as operating for thickening or dewatering.
* The machine can operate with a higher throughput capacity than smaller machines. This also reduces the number of units required.
* The device is simple to optimize and operate as it has few major variables and reliable feedback information.
* The decanter centrifuge has reduced labor costs compared to other processes, as it requires low continuous maintenance and operator attention.
* Compared to some competitive process such as the belt filter process, the decanter centrifuge has more process flexibility and higher levels of performance.
Decanter Centrifuges Limitations:
* The decanter centrifuges cannot separate biological solids with very small density differences, such as cells and viruses. A competitive process that is capable of separating these difficult-to-separate solids is the tubular-bowl centrifuge.
* The machine can be very noisy and can cause vibration.
* The device has a high-energy consumption due to high G-forces.
* The decanter centrifuge has high equipment capital costs. Hard surfacing and abrasion protection materials are required for the scroll to reduce wear and therefore reduce the maintenance of the scroll wear.
Packing & Delivery
1.Parking:standard wooden box
2.Spare parts :we supply some parts and accessories for free.
3.Electronic module:it is made up of electronic control cabinet.
4.Special tools:we supply a set special tools for free.
Company Profile
Liaoyang Shenzhou Machinery Equipment Co., Ltd.the professional manufacturer of Centrifuge & Separator, Liquid Filling Machine and packing machine. With many years producing experience, our factory have become leading manufacturer with professional technical team and Independent after-sale department.
Our international trade department can supply the whole project service. With many years development, we have known which factories have strong product with competitive price and we have built long-term and stable cooperation relationship with them. Our main area are the food and pharmacy project. Our successful project are coconut oil production line, liquid filling production line, packing production line and the tablet press production line, soft gelatin production line and so on. Our aim is providing you efficiently solution and superior after-service. We sincerely hope YOU are our next customers! Exported country: At present, our products have been exported to South Korea, India, Denmark, Russia, Georgia, Jordan, Bangladeshi, Tailand, Ethiopia, Finland, the United States, Canada, Australia, Spain, Japan, Colombia, Romania and so on more than 30 countries
FAQ
1. 12 months guarantee period from machine arriving date.
2. Abundant spare parts in stock are available to provide.
3. Our technicians could be dispatched for overseas service.
4. 7*24 hours technical consultation.
5. Your workers could get trained both in our factory and yours.
6. Routine tracing till the machine work properly will be done timely.
7. We will remind you to do the normal maintenance.
8. Your suggestions or any comments & reflection would be treated in priority.
9. Marketing team will visit you during our visit in your country if you require.