High Capacity Quality-Stable Activated Carbon Production Line

Product Description

The complete production line of activated carbon is an advanced carbon processing line integrating crushing, screening, carbonization, activation, dusting, and packaging, customized to meet various needs. All of the machinery used in this production line is of high quality and made with the latest technology, making it highly efficient and reliable. This production line can produce activated carbon of various forms, including powder, granular and columnar, and is neutral in PH value.
The complete production line of activated carbon is a comprehensive set of equipment and machinery designed to produce activated carbon of the highest quality. It has been specifically designed to provide a complete solution for all of your activated carbon production needs. This production line is suitable for both small-scale and large-scale production, and can be tailored to meet individual requirements. This production line will ensure that you get the highest quality activated carbon with minimal effort and cost.
The complete production line of activated carbon is the ideal solution for those looking for an efficient and reliable way to produce activated carbon. It is the perfect choice for those seeking a complete activated carbon processing line with the highest quality and efficiency. This production line is designed to provide a complete and reliable solution to all of your activated carbon production needs.
Technical Parameters:

Capacity	5-8t/d	8-10t/d	10-12t/d	12-15t/d	15-20t/d
Dryer model	HG-800	HG-1000	HG-1200	HG-1500	HG-1800
Dryer power	3kw	4kw	7.5kw	15kw	22kw
Carbonization furnace model	TH-1500	TH-1500	TH-1800	TH-2000	TH-2000
Carbonization temperature	600-850ºC
Fixed carbon content after carbonization	70-80%
Carbonization furnace drum material	309S/310S	309S/310S	309S/310S	309S/310S	309S/310S
Activation furnace model	HN-5	HN-8	HN-10	HN-12	HN-15
Activation furnace power	15kw	22kw	30kw	37kw	37kw
Activation furnace drum material	Q345+nano heat insulation board+refractory material
Activation temperature	850-950ºC
Activator	Water vapor/flue gas
Activation time	1-2h
Cooler model	GTL-1004	GTL-1204	GTL-1206	GTL-1504	GTL-1506
Temperature after cooling	≤40ºC
Activated carbon crusher model	SGP-400	SGP-400	SGP-600	SGP-800	SGP-800
Activated carbon finished product size	4-60 mesh
Activated carbon iodine value	800-1300mg/g
Activated carbon specific surface area	800-1500m²/g
Activated carbon strength	≥95
CTC	≥60%
Filling density	0.45-0.55g/cm3
Activated carbon ash	≤3%

Product Application:
Raw materials seeds;shells and pits of tree-fruits;wood chips;bamboo;shrubby and other plant materials, the fraction of which is from 5 to 30 mm with a moisture content of not more than 15%.

Coconut shell

Walnut shell

Hazelnut shell

Wood chips

Bamboo

Coconut shell activated carbon

walnut shell activated carbon

Hazelnut shell activated carbon

Wood chips activated carbon

Bamboo activated carbon

Palm kernel shell

Pits of olives

Pits of date

Peach Shell

Hawthorn Seed

Palm kernel activated carbon

Pits of olives activated carbon

Pits of date activated carbon

Peach Shell activated carbon

Hawthorn Seed activated carbon

Process:
The production line of coconut shell activated carbon mainly includes the following processes:
Raw material pretreatment: Firstly, the raw materials are crushed and screened to a size of 1-3cm. Then they enter the rotary dryer, utilizing the residual heat of the production line as a heat source to control the moisture content of the raw materials at 8-15%. The exhaust gas of the dryer is treated by dust removal and smoke washing to meet emission standards.
Carbonization process: Indirect heating is used to carbonize the coconut shells at a temperature of 650-850°C. The rotary drum of the carbonization furnace is made of high-temperature resistant stainless steel and is fully sealed with a slight negative pressure. The combustible gas generated during the carbonization process is used as fuel to provide heat for carbonization without the need for additional fuel. The carbonized coconut shell charcoal can be directly activated or processed after cooling as a finished product.
Activation process: The coconut shell charcoal is activated using direct heating at a temperature of 850-950°C for 60-120 minutes. The rotary drum of the activation furnace is lined with refractory material and is fully sealed with a slight negative pressure. Natural gas/oil is used as fuel, and the temperature, residence time, steam usage, and oxygen supplementation can be precisely controlled to produce coconut shell activated carbon with various specifications.

1.Cooling process: Water-cooled spiral conveyors and rotary coolers are used for indirect water cooling.
2.Waste gas treatment: Treatment of the waste gas generated during the carbonization and activation processes, including secondary combustion, steam generation from waste heat, waste heat recovery, temperature adjustment, pulse dust removal, wet acid removal, etc. Harmful substances in the waste gas can be removed while maximizing the utilization of waste heat.
3.Product processing: Crushing, grinding, screening, and packaging of the activated carbon.
Features:
1.High carbonization yield: 5-6 tons of raw materials can produce one ton of activated carbon. Carbonization and activation are carried out in an oxygen-free environment, minimizing carbon burnout. The carbonization furnace can control carbonization through segmented temperature control.
2.Adjustable and controllable product quality: The production process parameters are adjustable and controllable, enabling the production of coconut shell activated carbon with different specifications.
3.High degree of automation: The entire set of equipment adopts PLC automated control, with multiple sensors installed at various process nodes to ensure safety. The process parameters of the equipment can be automatically adjusted through the PLC, offering strong flexibility and requiring minimal manpower.
4.Large production capacity: 5-20t/d.
5.The professional activated carbon experimental testing team can provide experiments and testing of various key data such as activated carbon iodine value and ash content. Provide you with reliable solutions.

Comapny profile:
xuye Machinery is a comprehensive enterprise that comprises R& D, test, manufacture, sales and service functions. We have succeeded in researching and supplying solutions with the following equipment: Drying equipment, activated carbon production equipment, building materials equipment, beneficiation equipment, crushing equipment and other products.The activated carbon regeneration equipment produced by our factory is divided into granular activated carbon regeneration equipment, powdered activated carbon regeneration equipment, hazardous waste activated carbon regeneration equipment, and solid waste activated carbon regeneration equipment, which can be customized according to the user's situation.
With our leading-edge technologies, advanced processing equipment and our corporate spirit of "innovation, pragmatism, unity, hard work and dedication", our company has the strength to meet the challenges from all aspects. We have the confidence to build "Baoyuan" into a world-renowned brand, provide quality services for the dryer and building processing industry, and achieve a win-win situation between the company and customers.