Plastic Sheet Extruder Machine / High Speed ABA Three Layer PP PS ABS HIPS Roll Sheet Extrusion Production Line

Plastic Sheet Extruder Machine / High Speed ABA Three Layer PP PS ABS HIPS Roll Sheet Extrusion Production Line

US$100,000.00 1 Piece (MOQ)

Basic Info.

Model NO.
ZHP-1000/120&65
Type
Sheet Extruder
Plastic Processed
PP
Product Type
Extrusion Molding Machine
Feeding Mode
Multiple Feed
Assembly Structure
Separate Type Extruder
Screw
Multi-Screw
Engagement System
Full Intermeshing
Screw Channel Structure
Deep Screw
Exhaust
Exhaust
Automation
Automatic
Computerized
Computerized
Mains Input
3*440V
Product Width
800 mm
Final Sheet Thickness
0.2 - 1.8mm
Effect Width of Die
900 mm
Effective Width of Roller
950 mm
1# 2# 3# Roller Size
350-450-450 mm
L*W*H
16m*3m*3m
Total Power
150kw
Transport Package
Wooden
Specification
16m*3m*3m
Trademark
wylong
Origin
China

Product Description

Quotation & Configuration
Machine list Qty Unit price
(USD/pc)
Feeding system 1
110mm screw extruder 1
Hydraulic screen change 1
pump 1
Mould 1
Three-roll calender 1
Roll temperature control system 1
Cooling bracket 1
Haul-off unit 1
Winder 1
Electrical control system 1
Spare parts 1
Delivery period: 60-70 natural days from the receipt of the deposit
Payment: 35% deposit, the balance is paid before the completion of the commissioning of the factory
Warranty: 3 years

PP Sheet Extrusion Line
Technical specification
Summary
Processing materials:PP PS PE
Electric Power Supply: All Cabinets (including main power supply and control) and all internal cables will be supplied by the seller, buyer's responsibility is for external cables and cable frame to main panel/input power position of sheet extrusion machine)
Mains input:3×440V
Fluctuation:≤±10%(max)
Frequency:60Hz
Fluctuation:±0.5Hz(max)
Cooling water supply: water used on machinery in closed or open loop circuits must follow the general requirement: clean filtered and free of sediments.
Supply temperature:≤30ºC
Supply pressure:3~5bar
Pressure variation:±0.5bar
Return pressure average:1.5bar
consumption capacity:25~30m³/h
Compressed air :clean, free of oil, dust and water
supply pressure at point of use:≥7bar
Pressure variation:±1%
Consumption capacity:1.0m³/h
Our company reserves the right to improve the production line technology, the above specifications are subject to change without prior notice
Electrical control software: Wylong extrusion line embedded control software V1.0
We reserves the right to improve the equipment technology, the following technical parameters are subject to change without prior notice

120mm screw extruder
Product width:800 mm
Final sheet thickness:0.2 - 1.8mm
Effect width of die:900 mm
Effective width of roller:950 mm
1# 2# 3# roller size
Φ350-Φ450-Φ450 mm
L*W*H: 16m*3m*3m
Total power: 150KW
Running power: 80kw
Capacity: 200-280 kg/h
Container qty: 20'GP 40' GP
all above technical data will be confirmed according to final contract.

Equipment list
Name Qty
Feeding system 1
110mm screw extruder 1
Hydraulic screen change 1
pump 1
Mould 1
Three-roll calender 1
Roll temperature control system 1
Cooling bracket 1
Haul-off unit 1
Winder 1
Electrical control system 1
Spare parts

Equipment configuration
120mm Screw extruder
Screw barrel
Screw material:The screw element is made of wear-resistant material and nitrided steel
Screw hardness:HV950
Barrel material:barrel wear-resistant material, nitrided steel
Barrel hardness:HV 1050
Screw diameter:110mm
L / D:32
Cartridge heater Cast copper for the first three zones, cast aluminum for the rest
Total heating power:60kw
Cooling mode:
Circulating water pump: motor power 0.55kw
Drive
Motor:AC motor
Power: 75KW
high torque:Gearbox
Bearings:NSK
Connection mode: direct connection
Mainframe height form: steel platform
hydraulic screen exchanger

Hydraulic drive: manual control, hydraulic screen changer
Structural mode: double column Two station
Heating method: stainless steel heating rod heating
Melt pump
Pump Drive Connection: Cardan Shaft Connectors
Gearbox+AC Motor
Pressure sensor: GEFRAN/GRAEFE is used in front of the pump, and domestically produced after the pump in front of the mesh
T-die
Structure: hanger runner (JC time brand)
Material: High-quality die steel
The runner in the mold is chrome-plated, and the minimum thickness of the chrome-plated layer is 0.03-0.05mm
Polished surface (cavity Ra 0.1um, die lip Ra 0.05um)
Three -roller calender
Coaxiality: ≤0.005mm
Surface finish of roller: Ra≤0.016um
Roll surface hardness: HRC58-62
Chrome plating thickness:≥0.08mm
Gearbox+Motor
Transmission power: 3Kw
Three-roller gap adjustment method:
Hydraulic opening and closing, manual worm gear and worm fine adjustment, with self-locking function, safety emergency stop switch, synchronous control system
Three-roller form: Horizontal J shape
Three-roller wall panel: overall solid steel plate
Three-roller bearing: Japan NSK
Rotary joint: domestic high quality
The three rollers have mechanical fixed limit and safety pull switch.
Cooling supporting frame, side trimming unit
Bracket Length: 5m
Bracket of pulling rollers (no power):Aluminum rollers
Specification:Φ70×1000mm
Trimming device: 2 round knives
Online crusher air delivery: 1 set
Ф200×1000mm
Upper roller: nitrile rubber roller
Lower roll: chrome-plated steel roll
Gearbox+Motor
Power: 2.2KW
Synchronized with three rolls can also be independent
winder
Form: double station Hydraulic
Rewinding diameter: <1800mm
Have 6 rewinding cart
Mixing capacity 500kg
Mixing power 3kw, Feeding power 1.5kw
Electrical control system
Operation panel: Siemens/Inovance
PLC: Siemens/Inovance
Display table: Autonics

Spare parts
Special tools for screw 1 set
Mould special tools 1 set
Thermocouple 5 meters 2 PCS
Roller temperature thermocouple 2 PCS
Relay 3 PCS
Low voltage circuit breaker 2 PCS
Flange heating ring 1 PC
Mold heating rod 4 PCS
Die lip adjusting bolt 1 set
Copper feeler gauge 1 PCS

After sale service
The guarantee period is 3 year and service is available lifelong. The cost caused by the seller's expert in customer's country (including shuttle trip ticket between China and the Buyer's, inland traffic, medical fees, lodging, dinner and so on) and the cost of the materials of the components will be covered by the buyer, but during guarantee period, the cost of the components will be covered by the seller, except the expendable parts and by human reasons.
Our expert will answer any inquiry within 24-48 hours and it will be solved as soon as possible
The customer can send the engineer to our WYLONG for training
The Seller supplies the complete technical support documents and the relative drawings of the electric components written in Chinese and English
The seller can send enough technicians to the Buyer's company for installation and testing the lines
Testing standard
The acceptance standard of the good is fully accorded to the Company Standard of WYLONG Machinery Co., Ltd
The Seller supplies operation manual for main extruder and accessory equipment and the principle drawings for the electric components
NOTE:
The company has been maintaining technical improvements and upgrades. The pictures in the document are for reference only, and the actual design shall prevail.

No. Name Photo of equipment Technical Specification
700 Crusher Rotating Blade :6pcs
Fixed Blade :4pcs
Screen Caliber: Φ12mm
:800*550mm
Output :750~850kg/h
Motor Power:22kw
Dimension:1.5*1.7*1.9m
Weight:1450kg
30T-Water Cooling Tower Height:2.3m
Diameter:1.9m
Water Discharge:2
Motor power:1.1kw
Weight:125kg
Usage:
Its used for cooling extruder roller and Cup forming machine


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