5-25ml口服液洗、烘、灌、轧全自动生产联动线

洗、烘、灌、轧联动线，完全按照gmp标准，专为口服液生产设计的高质量、高产量的联动线。联动线由qclx40型立式清洗机、gmsu-400w型网带式隧道灭菌烘箱和kgzx8口服液灌轧机组成。可完成超声波粗洗、水、汽交替高压喷洗，干燥灭菌和灌装轧盖工序。本联动线配备国内外先进仪器仪表，具有生产能力高，工艺质量高，性能稳定可靠，外表美观的特点。本机可适合不同规格的口服液的生产，组成此联动线的机器可单独使用。
主要设备内容
1、qclx40型立式超声波洗瓶机
2、gmsu-400w型网带式隧道灭菌烘箱
3、kgzx8口服液灌轧机
规格：5-25ml新型口服液
产量：10000-12000瓶/时
符合国家gmp质量检验要求
联动线主要技术参数
1、口服液瓶洗、烘、灌、轧生产线
1）使用规格：5-25ml
2）生产能力：12000瓶/h（按10ml计，*）
3）计量误差：≤±2%
4）破损率：≤1%
5）轧盖封口合格率：≥98%
6）总功率：36kw
7）外形尺寸：9070×2150×2050（mm）（长×宽×高）
8）总重量：约5500kg
特 点
■系统配备生产能力高可达200瓶/分。
■洗瓶机散装进瓶操作简便可靠
■洗瓶机采用机械手夹瓶可适用多种规格
■洗瓶跟踪插入水、汽，喷洗即保证清洗质量又节约水汽用量
■石英管红外辐射加热，全过程采用百级层流保护
■配备国外先进仪器，控制系统灵敏，性能稳定可靠
■烘箱网带设有在位清洗，满足gmp清洗要求
■采用变频调速，可控联动线生产能力
■联动机备有联锁装置，控制三机的生产平衡
■各单机采用plc程序控制，触摸屏显示操作
■灌装具备无瓶止灌功能
 
 
 
full auto-production linked line with washing machine, oven, filling and capping machine
operating principle
the bottles in bulk are putted into ultrasonic washing tank by the bottle-arranging tray. after ultrasonic washing for about 80 seconds, the bottles are fed to lifting driver wheel by bottle feeding spiral conveyer and into a big drum and clamped by a manipulator, and turn over 180o (bottle's mouth downward） and clockwise rotated along with the big rotating disk 6 groups jet pipes which equipped with jet needles and under the lower of big rotating disk tracks and inserts the jet needles into the bottles and completes the spraying for inside bottles according to the procedures; spraying for two times using circulating water; spraying for once using compressed air; spray for once using fresh water; spraying for two times, using purifying compressed air again. meantime, completes the spraying for outside bottles, so far, the washing technology for the bottles is completed. washing bottles turn over for 180 o again (bottle's mouth upward） by a manipulator and fed into a tunnel type oven by driving wheel. the bottle washing machine can control the productive capacity by frequency conversion and speed change function, and can control and adjust the sequential coordination of each procedure by plc program control function.
the close-packed bottles are fed into the tunnel with mesh-belt type sterilizing oven and into the preheat area by the conveying mesh-belt. and then, the bottles are passed the high temperature area (sterilizing area） and the cooling area. finally, the bottles are passed the laminar flow area, and completed the sterilizing process. then, the bottles are fed out from the oven and fed into the oral liquid filling and capping machine. the heating process of the bottles is carried out by gold-plated quartz heat pipe which is on the upper of the mesh-belt and the stainless steel heat pipe which is on the lower of the mesh-belt. in the high temperature area, the bottles are undergoed drying and sterilizing process over 4 min. the speed of mesh-belt is controlled by machine type stepless speed changer. in order to prevent contamination, in whole sterilizing process, the bottles are under the protection of a 100 stage laminar flow protection device. both front and rear laminar flow protection device are consisted of medium-efficiency blower fan and high-efficiency filter. the cooling process of the bottles which to be fed out from the oven is carried out by the fan which is installed on the rear of the oven and can ensure the temperature of the bottles is ≤ 40 o c.
the bottles are fed into the filling and capping machine by a guide and an adjustable pitch type screw bolt, and fed into filling tray with 8 stations by a driver disk which is clockwise rotated. the feed liquid is supplied by glass pump and lifting action. the bottles which already filled with feed liquid are fed into a clockwise rotating disk with 8 stations for cap-clamping by three reversible rotating disks. the aluminum caps (replace the rubber corks） are tracked and clamped on the bottle mouth by 8 flexible three tools type clamping chuck. then, the aluminum caps (replace the rubber corks） are sequentially arranged by oscillating feeder, and fed on conveying belt by a guide and covered with the bottle mouth. after that, the bottles which filled with oral liquid and cap-clamped are fed out by an out-feed rotating disk and fed into an out-feeding tray.
no.2 major technical parameters of production line
suitable specification
5-25ml
productive capacity
12000 bottles/h (per 10ml; max）
metering error
≤±2%
breaking rate
≤0.1%
qualifying rate of capping and sealing
≥98%
gross power
36kw
gross weight
about 3500kg
overall size
9600×3800×2050(mm）(l×w×h）
no.3 characteristics
■ production capacity can up to 200 bottles/min.
■ the unpacked bottle-feeding mode of bottle washing machine make the operation becomes more simple and reliable.
■ in the bottle washing machine, the bottle capping mode which using a robot may be suitable various specifications.
■ the tracing and insert washing mode and the use of spraying by water and steam can ensure the washing quality and economize on water and steam.
■ this production line is supplied with a infrared radiometer heating type quartz pipe and a 100 stage laminar flow protection device which use for full process.
■ this production line is supplied with advanced imported instruments, and so, it's control system is advanced, sensitive, stable and reliable.
■ the mesh-belt of the oven is supplied with a function of washing in origing site, and can satisfy the washing requirement of g.m.p. standard.
■ a speed adjustment mode which using frequency converter can control the production capacity of this production line.
■ a interlock device of this production line can control the balanced production for three equipments of production line.
■ each equipment of this production line is supplied with the plc program controller, and whole operation process is may be display by touch screen.
■ this production line is supplied with a function which ensure that failure to fill with shortage bottle. we can supply g.m.p. verification documents and give a assistance to pass g.m.p. verification.

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温州中环机械设备有限公司
柯云飞
13356193296
高新技术开发区文锦路50号