High Speed Full Servo Pants Adult Diaper Machine Pull up Making Machine

Product Description

The full servo pull up adult diaper machine uses an electrical system, an electrothermal system, and an automatic control system. The machine features a full servo design, shaftless rotation, and modular structure for easy operation and maintenance, and can be upgraded as needed. Its interface is equipped with a professional industrial computer that boasts a humanized design for effortless control and real-time data collection, automatically records and calculates all production dates: speed, total output, shift output, acceptance, defects, working hours, abnormal alarm list, etc., the primary constituents of the machine consist of an ethernet network system, which enhances its acceptance and performance.

Design Speed	250pcs/min
Stable Work Speed	150pcs/min
Power Supply	380V±5%,50HZ(3 phase,4lines,ground-in)
Installation	375KW(excluding air compressor,glue machine)
Power Used	450KW
Air Compressor	0.6-0.8Mpa
Product weight Tolerance	±5
Qualified Rate	≥97%(excluding glue,splice,raw jointer defectives)
Efficiency	≥85%
Machine Size(L*W*H)	60m*9m*5m
Working Size(L*W*H)	65m*12m*7m
Machine Weight	120Tons
Machine Color	Rich White(can be designed as customer's demand)
Machine Direction	Face the machine from left to right (can be designed as customer's demand)

The full servo pull up adult diaper machine controls the entire operation process via Ethernet, can accommodate other auxiliary control points and parameters, the alarm system is complete, a multi-point network is employed, and the process parameter setting and all parameter settings are fully modularized designs. The built-in alert system is automatically activated in response to motor overload, raw material conditions, and mechanical or electrical anomalies during motor startup or machine operation.
An adult pants diaper making machine is specialized equipment designed to manufacture adult incontinence products in the form of pants-style diapers. These machines are highly automated and capable of producing large quantities of diapers with high efficiency and precision. Below is an overview of the key features, components, and processes involved in such a machine 1. Raw Material Feeding Materials Used:
Non-woven fabric (top sheet and back sheet)
Fluff pulp and super absorbent polymer (SAP) for the absorbent core
Elastic materials (for leg cuffs and waistbands)
Adhesives (hot melt glue)
Release paper (if applicable)
Process:
Rolls of raw materials are loaded onto the machine's unwinding system.
Materials are fed into the machine in a continuous web.
2. Absorbent Core Formation Process:
Fluff pulp is air-laid or carded to form a soft, fluffy layer.
Super absorbent polymer (SAP) is evenly distributed onto the fluff pulp.
The mixture is compressed to form the absorbent core, which is then cut to the required size.
3. Layer Assembly Process:
The top sheet (non-woven fabric that touches the skin) is layered over the absorbent core.
The back sheet (waterproof layer) is placed underneath the absorbent core.
Adhesives (hot melt glue) are applied to bond the layers together.
4. Elastic Application Process:
Elastic bands are attached to the leg cuffs and waistband areas.
The elastic is stretched and bonded to the diaper layers to ensure a snug fit.
5. Side Sealing Process:
The diaper is folded into a pants-style shape.
The sides are sealed using ultrasonic bonding or heat sealing to create the underwear-like design.
6. Cutting Process:
The continuous web of diapers is cut into individual pieces using rotary or cross-cut knives.
The cutting process is synchronized with the machine's speed to ensure precision.
7. Folding Process:
The individual diapers are folded into a compact shape for packaging.
Folding can be done in a Z-fold or C-fold configuration, depending on the design.
8. Packaging Process:
The folded diapers are counted and stacked.
They are then packaged into bags or boxes using automated packaging systems.
Packaging can include resealable tapes or handles for convenience.
9. Quality Control Process:
Sensors and cameras inspect the diapers for defects (e.g., improper sealing, missing elastic, or uneven cutting).
Defective products are automatically removed from the production line.
10. Output The finished adult pants diapers are ready for distribution.
Key Features of the Production Process High-Speed Automation:
Modern machines can produce 300 to 1,000+ diapers per minute.
Precision and Consistency:
Advanced control systems ensure uniform product quality.
Flexibility:
Machines can be adjusted to produce different sizes (S, M, L, XL) and absorbency levels.
Diagram of the Production Process Raw Material Feeding → 2. Absorbent Core Formation → 3. Layer Assembly → 4. Elastic Application → 5. Side Sealing → 6. Cutting → 7. Folding → 8. Packaging → 9. Quality Control → 10. Finished Product
Materials and Technologies Used Non-Woven Fabric:
Soft, breathable, and skin-friendly.
Super Absorbent Polymer (SAP):
Provides high absorbency and locks in moisture.
Ultrasonic Bonding:
Ensures strong and durable seals without adhesives.
Hot Melt Adhesives:
Used for bonding layers and attaching elastic.
We have a well-established service management system where from pre-sale, sales, through after-sales maintenance, there will be a professional to follow up and provide you with full marks of service. Welcome to choose us and please feel free to contact us at your earliest convenience.
Machine Features
Machine Production Workshop

Finished Products
Adult pull up diaper machine
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