. Durable Ball Mill for Efficient Sand, Ore, and Coal Milling

Product Description

Product Description
As one of the world's premier giants in grinding equipment research, development, and manufacturing, Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands at the pinnacle of industry excellence. Our domestic team, renowned for crafting the finest grinding mill designs, couples with cutting-edge process technology and top-tier production equipment to deliver unparalleled quality. We offer a fully integrated system that encompasses mill experimentation, rigorous testing, precise measurement, and exemplary service support. Our advanced technological capabilities empower us to manufacture a comprehensive range of mills: the durable ball mill, versatile rod mill, efficient cement mill, robust bearing mill, innovative bushing mill, high-performance overflow mill, adaptable lattice mill, and the precision-engineered air coal mill.
The Durable Ball Mill from Xuzhou Churun is a sophisticated grinding machine engineered to transform crushed materials into ultra-fine powder. This exceptional series is predominantly utilized by industrial and mining sectors, processing a vast array of substances, including but not limited to Gold, Copper, Lead, Manganese, Iron Slag, Silver, Aluminum, Limestone, and Gypsum Powder. Its versatility extends to metallurgy, construction materials, chemicals, and additional grindable mediums. Capable of both wet and dry milling, it excels in open circuit grinding and seamlessly integrates with power feeders for circular grinding. Praised for its innovative design, it boasts remarkable adaptability to diverse raw materials, rapid operation, an impressive crushing ratio, substantial capacity, and user-friendly operation.
Wet Grinding Ball Mill Working Principle:
Driven by a powerful electro motor, the cylinder of the ball mill initiates rotation through a reducer mechanism. Within, the ores, alongside robust steel balls, are elevated by the lining board, propelled by the unique synergy of frictional and eccentric forces generated by the cylinder's rotation. As gravity takes its course, the ores descend, undergoing systematic crushing through impact and grinding. These finely processed ores exit the cylinder via the discharging part, where a spiral classifier segregates them. Any coarse sand is rerouted back to the ball mill for further grinding. The integrated feeding machine ensures a steady and uniform material flow into the ball mill, maintaining a continuous processing cycle. Thus, the ball mill emerges as a tireless powder grinding machine, maintaining uninterrupted operation around the clock, every single day.
Characteristics
1. Robust and Resilient Engineering: Featuring a large ring gear, side cover, and bearing, the design of our Durable Ball Mill ensures extended lifecycle through expert craftsmanship. The gear hub, with its enlarged dimensions, undergoes advanced high-frequency quenching heat treatment to boost durability, while the sprocket, treated similarly, promises unwavering performance.
2. Energy Efficiency at Its Best: Reinvented with precision, our ball mill substitutes traditional slide bearings with modern ball bearings. This innovation slashes friction dramatically, facilitating a seamless start and achieving an impressive 10-15% reduction in energy consumption compared to previous models.
3. Unmatched Processing Capacity: By integrating the discharge disc and grate plate from our standard mill, we've amplified the processing capabilities by over 20%, setting it apart from ordinary energy-saving conical ball mills. Experience unparalleled efficiency in every operation.
4. Optimized Grinding Precision: Designed with a low mud surface at the discharge port, our mill ensures swift mud passage, effectively minimizing the risk of over-grinding ore. Enjoy seamless operation with finely tuned precision.
5. Versatile Ball Loading: Our ball mill allows for a diverse range of ball sizes-both large and small-that remain contained within the system, ensuring stellar working conditions and sustained operational excellence.
6. Simplified Installation Process: Equipped with a supportive frame, our machinery transforms the installation process into a straightforward endeavor for clients, guaranteeing a smooth implementation at any plant site.
7. Intelligent Electronic Control System: Experience peace of mind with our protective electronic control system that safeguards against motor overcurrent, power disruptions, and power supply imbalances, ensuring a worry-free and reliable operation of the ball mill.
Detailed Photos
Ball Mill - The Pinnacle of Precision Engineering Structure: This robust apparatus boasts a comprehensive feeding system, efficient discharging mechanics, and an advanced transmission system that includes a speed reducer, small transmission gear, and cutting-edge electrical machinery. It is empowered by a sophisticated electric control unit and much more to ensure optimal performance.

Product Parameters
Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. proudly ensures that our products meet the highest standards of quality. We have a strict policy where non-conforming products are never allowed to reach the market. Thanks to our unwavering commitment to excellence and the robust performance of our offerings, our .Durable Ball Mill for Efficient Sand, Ore, and Coal Milling swiftly garners a strong presence both domestically and internationally, capturing the market with unrivaled reliability and superior craftsmanship.

Drum Size	capacity(t/h)	rotation rate(rpm)	Ball Weigh(t)	kind of drive	Reduce	Power(Kw)
Φ1.5*5.7	33-6	27	11	margin	ZD40	130
Φ1.5*6.4	4-7	27	12	margin	ZD40	130
Φ1.83*7	8-13	23.9	21	margin	ZD60	245
Φ2.2*7	13-18	21.4	33	margin	ZD60	380
Φ2.2*7.5	14-19	21.4	35	margin	ZD60	380
Φ2.2*10	15-20	21.4	45	margin	ZD80	475
Φ2.4*8	18-27	20.4	41	margin	ZD80	475
Φ2.4*9	19-29	20.4	42	margin	ZD80	570
Φ2.4*10	20-32	20.4	52	margin	ZD80	630
Φ2.4*11	21-34	20.4	60	margin	ZD80	630
Φ2.4*13	23-36	20.4	65	margin	MBY710	800
Φ2.6*10	28-38	19.7	70	margin	MBY710	800
Φ2.6*13	30-40	19.7	78	margin	MBY800	1000
Φ2.8*13	32-42	19.7	78	margin	MBY800	1250
Φ3.0*9	32-42	18.14	83	margin	MBY710	1000
Φ3.0*11	35-48	18.14	100	margin	MBY800	1250
Φ3.0*13	36-50	18.14	102	margin	MBY900	1400
Φ3.2*4.5	30-50	18.7	45	margin	MBY710	800
Φ3.2*11	38-52	17.76	110	margin	JDX100	1600
Φ3.2*13	45-60	17.76	120	margin	JDX100	1600
Φ3.5*13	65-90	17.1	165	margin	MBY1100	2000
Φ3.6*4.5	90-136	17.8	58	margin	MBY800	1000
Φ3.6*9	20-45	16.9	70	margin	Synchronous motor:1600
Φ3.8*13	70-100	16.8	180	margin	DBS280	2500
Φ4.2*13	130-150	15.9	231	margin	DBS280	3550

Packaging & Shipping
Our packaging and shipping processes ensure that your machine arrives in pristine condition and ready for assembly. We typically disassemble the machinery for safe and efficient transit. Our comprehensive packing methods include: nude packing for minimalistic protection; bundle packing to keep parts secure; grass rope packing for environmentally-friendly transport; waterproof packing to safeguard against moisture damage; wooden pallet packing for stable stacking; and wooden box or carton box packing for ultimate protection. Choose the method that best suits your needs. Our Advantages
Nestled in a sprawling 5000 square meters, Xuzhou Churun Heavy Machinery Manufacturing Co., Ltd. stands as a beacon of industry excellence.
At Churun, we place our valued customers at the heart of our operations, dedicating ourselves to delivering bespoke, comprehensive solutions for plant equipment configurations. With nearly 300 production lines serving diverse sectors such as global cement, chemical, lithium mica, taconite, metallurgy, and solid waste disposal industries, we excel in offering unmatched expertise. Our technical team, comprising seasoned industry experts, is renowned for its profound design capabilities and extensive experience. This has led us to garner remarkable success in the marketplace, earning the trust and acclaim of our clientele. As we look to the future, Churun Heavy Industry remains committed to professionalism, integrity, innovation, and adaptability, consistently providing efficient, reliable equipment and cutting-edge technical solutions to our users.
Headquarters of Churun strategically located in Xuzhou city, sprawling over approximately 200,000 square meters. Equipped with more than 200 advanced large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly units, we are poised for precision and excellence.
Currently, our high-quality products have gained recognition from customers both domestically and internationally, achieving successful exports to Indonesia, Russia, Cambodia, Vietnam, Laos, Africa, Uzbekistan, Romania, and numerous other countries and regions around the globe.

After Sales Service
Experience unparalleled support with our Best Service. Our after-sales service and consultation are second to none, embodying a customer-centric ethos that differentiates us from the competition. Our committed team is readily accessible via sales hotline, email, Skype, or MSN, ensuring every email receives a prompt response within 30 minutes, reflecting our dedication to customer satisfaction.
Pre-sale services: Enthusiasm and Expertise
Our pre-sale services include comprehensive support, offering a prophase plan, custom-tailored process flow design, and manufacturing equipment crafted to meet your unique requirements. We are dedicated to aligning every detail with your specific demands.
Sale services: Dedicated Service
Our expert technicians will be dispatched to your jobsite, providing guidance during installation and adjustment. We offer thorough training for operators, ensuring a seamless transition. We conclude with a joint evaluation, ensuring everything meets your standards and expectations.

After-sale services: Trust and Commitment
In our quest to forge enduring relationships, we commit to regular return visits, fostering long-term friendships through consistent and personal engagement.
To guarantee flawless operation, we extend a one-year warranty on our machinery. Our strategic spare parts inventory ensures immediate dispatch of replacements, minimizing downtime and ensuring your operations run smoothly without interruption.
We warmly invite you to visit our company and workshop. With heartfelt sincerity, we anticipate a successful partnership, offering you bespoke products at a competitive price, tailored to meet your needs.
FAQ
1. Why we believe in Xuzhou Churun industries co., ltd:
1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate
4.We can make video call any time to show you our actual factory.
2.How long is the delivery time of your product?The delivery time is within 30 working days.3. Payment terms:
A: Accept payment type: T/T, Cash.30% deposit when signed contract. Full payment paid before shipping.4.How long is the product warranty period?Our warranty period is 1 year, excluding wearing parts.5.What's the after sale service of your company?We will provide foundation drawing to the clients for installation. Besides, we can provide guidance service for installation and operation of workers, etc.6. Can your company provide wearing parts?We can deliver you the spare parts within 10 working days after your order. If your equipment are not manufactured by our company, please provide us the wearing parts drawing or number.