Durable Cleaning Ball Wire Drawing Dies Synthetic Diamond PCD for 410 Stainless Steel Ball

Product Description

Product Description
PCD dies can be used in all wet and dry drawing processes and are ideal for long cycle production and drawing of abrasive wire as they outlast TC, SSCD and ND dies. Whilst natural diamond and tungsten carbide can be useful in some applications, PCD is an engineered material that helps to diversify products and reduce total tooling costs.
There are three main types of polycrystalline diamond blanks: non-reinforced ring, reinforced ring and thermally stabilised.

Detailed Photos
Product Parameters

Application scenario and standard control
For diamond wire busbar,steel cord,rubber tube wire,etc
Project	Standard
D<0.1mm	D+0.3um
0.1mm≤D<0.2mm	D±0.5um
Reduction Angle	8°±1°
Bearing Length	20%-40%D
Ovality	≤0.2um
Entrance /exit angle	60°±10°
Back relief	10°±2°
Concentricity	≤15um
Remark: It is recommended to use imported polycrystalline drawing die,Sumitomo 805f blanks. The above criteria are for reference
Application scenario and standard control For stainless steel wire,spring wire,welding wire,etc.
Project		Standard
Entrance angle		30°±5°
Reduction Angle		14°±2°
Bearing Length		40%-80%D
Ovality		≤lum
Exit angle		50°±20°
Back relief		15°±5°
Remark It is recommended to use CD die and import PCD die. The above criteria are for reference

Application scenario and standard control For enameled wire,copper wire,aluminum wire,copper clad aluminum wire,gold wire,silver wire and other non-ferrous metal wire
Project	Standard
Entrance angle	30°±5°
Reduction Angle	16°±2°
Bearing Length	20%-50%D
Ovality	≤lum
Exit angle	50°±20°
Back relief	15°±5°
Remark: It is recommended to use ND die,imported PCD die and CD drawing die.It is suitable for multi head wire drawing machine The above cnteria are for reference

STANDARD SPECIFICATIONS
Reduction angle and Bearing length			Soft wire products... copper wire,aluminum wire, brass wire,gold wire,etc Hard wire products... Stainless steel wire, copper lated steel wire, galvanizde steel wire. brass plated steel wire tungsten wire,etc
Reduction angle and Bearing length	Soft wire products	Hard wire products
5%-8%	12°±2°	8°±1°
8%-12%	14±2°	10°±1°
12%-16%	16°±2°	14°±1°
16%-25%	20°±2°	15°±1°
25%-35%	23°±1°	17°±1°
Bearings length	0.2-0.5d	0.3-0.8d
Standard configurations for other wire types also available.

Packaging & Shipping

Company Profile

Our Advantages
Suitable for all applications from large drawing to ultramicrodrawing. The size of the embryo is guaranteed, and the maximum reaming size can be expected. Decobalt polycrystalline material can be widely used in high temperature hard wire drawing. The longest life material on the market today provides the highest productivity and reduces downtime. The unique physical characteristics of artificial polycrystalline enable the wire to ensure better roundness even in the case of mold wear. FAQ
Q1: Are you a manufacturer or trading company?
"We are a manufacturer of wire drawing dies,our factory is located in Tianchang city, Anhui province where is 2 hours-driving from Nanjing airport"
Q2:what can you buy from us?
Natural Diamond Drawing Die(ND drawing dies)
polycrystalline drawing die( PCD drawing dies)
Tungsten Carbide wire drawing die(TC drawing dies)
Synthetic single crystal diamond wire drawing die (SSCD drawing dies)
Monocrystalline wire drawing die (MCD drawing dies)
Nano wire drawing die
Q3:What determines the sizing length of the wire drawing die?
"The sizing area determines the surface quality and wire diameter of the wire. The sizing length (L) is usually about 20% to 50% of the nominal wire diameter (?). However, this percentage depends on the wire material, drawing process, and drawing specification."
Q4:How can I extend the uptime of my wire drawing machine?
"Use a quality wire feed/rod and properly maintain your machine and lubricants. Choose the best wire drawing die material, use the correct sequence of die sizes, and use the proper internal geometry (corners and sizing bands) to match the wire alloy you are drawing."
Q5:Wet drawing: How to maximize the life of the drawing die?
"Maintain lubricant concentration and temperature within supplier recommended parameters. Failure to do so will reduce lubricity and lead to increased die wear. Make sure your filtration system is functioning properly to keep your drawing lubricant clean. Ideally, ensure that the lubricant nozzle is pointed toward the entrance of the drawing die to keep the entrance part of the drawing die clean and prevent the die from clogging. Make sure the wire enters and exits the mold as vertically as possible to prevent uneven wear on the mold."
Q6:How do wire drawing dies compare to rolling dies?
"Wire drawing provides better dimensional control because wear only changes its cross-sectional area. Wire rolling forces can cause the gap between rolls to change, causing the rod or wire to change its shape."
Q7:How to check the drawing mold?
"To visually inspect the interior shape surfaces of wire drawing dies that are less than .3125 inches (8 mm) in size, a microscope will be your best choice.?For molds larger than .3125 inches (8mm), you can use a magnifying glass."
"For a rough check of the diameter we recommend using a caliper needle.?If you need a more precise measurement, thread the wire through the mold and measure the wire diameter with a micrometer or laser caliper."