High Frequency Pipe Making Machine/Independent Factory/Supplier

Product Description

HIGH FREQUENCY PIPE MAKING MACHINE
Product Description
PRODUCE CAPACITY

NO.	ITEM	WORKING RANGE	REMARK
1	Outer diameter.	Φ12mm~Φ76mm
2	Pipe thickness.	0.7mm~2.5mm
3	Square tube size	12×12mm~60×60mm
4	Square tube thickness	0.7mm~2.0mm
5	Rectangular pipe size	10*15mm~40×80mm
6	Rectangular pipe thickness	0.7mm~2.0mm
7	Produce speed	20M/min~100M/min
8	Pipe length	4M~8M

STEEL STRIPS SPECIFICATION

NO.	ITEM	WORKING RANGE	REMARK
1	Thickness of strips	0.7~2.5mm	Material: low-carbon steel, low alloy steel strip(δs ≤ 980MPa, δb ≤ 345MPa)
2	Width of strips	47~240mm
3	O.D. of steel coil	Φ800mm~Φ1600mm
4	I..D. of steel coil	Φ450mm~Φ550mm
5	Maxi. Load weight	≤2500kgs

WORKING FLOW
Raw material (steel coil) → uncoiling →material accumulating → non-power leveling →mill-forming → high-frequency welding → removing burrs outside of weld seam → cooling → sizing → roughly straightening → fixed length cutting → run-out table
MACHINE PARTS DETAILS
1.Pneumatic double-side uncoiler Structure type: Double-side 180ºrotary pneumatic expanding tightly, which insure steel coil feeding alternatively and make steel strip going into accumulator freely.

Structure type	Pneumatic expanding and 180°Rotating, and pneumatic braking
I..D. of steel coil	Φ450mm~Φ550mm
O.D. of steel coil	Φ800mm~Φ1600mm
Width of strips	47~240mm
Maxi. Load weight	≤2500kgs

2.Shear and butt-welder:
Shearing and butt-welder, which insure double steel tidily and then welding and leveling weld seam and supply strips for
accumulator.
3.Squirrel cage type accumulator
Its main function is to store a certain amount of steel strip for supplying main machine before it doing head and end welding to make sure main machine's continuous production without stopping
(1) Structure: squirrel cage type plate welding part with automatic feeding and delivery system.
(2) Adjusting method: Manual spiral adjusting.
(3) Store volume: 150-400m.
(4)Feeding Motor: AC 5.5KW

4.Forming welding and sizing machine

4.1 Forming machine
Mainly roughly mill-forming steel strip and controlling weld seam.

Description		Technical parameters	Remark
Horizontal-roll stands	(1)Quantity	seven stands
	(2)Material of horizontal stands	High-precision cast or forged steel
	(3)Diameter of horizontal shaft	Φ60mm
	(4)Material of horizontal shaft	42CrMO
Vertical-roll stand	(1)Quantity	eight stands
	(2)Material of vertical stands	QT50
	(3)Diameter of vertical shaft	Φ40mm
	(4)Material of vertical shaft	45# forged steel
Driven gearbox	(1)Quantity	seven gear boxes
	(2)Material of gearbox	QT50
	(3)Type	Spiral bevel gear
	(4) Material of gearbox	20CrMnTi
	(5)Material of shaft	42CrMo
Power transmission method	From universal transmission joint to horizontal roll stands

4.2 Guiding and extrude and scraper

	Technical parameters	Remark
Guide type	Turkish-heads type and 360°rotary
Welding rolls	two welding rollers
Scraper stands	Adjusting pole and quickly feeding and exit

4.3 Cooling ank: Sink and shower installed in machine bed
4.4 Sizing machine

Description		Technical parameters	Remark
Horizontal roll stands	(1)Quantity	Six stands
	(2)Material of horizontal stands	High-precision cast or forged steel
	(3)Diam eter of horizontal shaft	Φ60mm
	(4)Material of horizontal shaft	42CrMo
Vertical roll stand	(1)Quantity	Six stands
	(2)Material of vertical stands	QT50
	(3)Diameter of vertical shaft	Φ40mm
	(4)Material of vertical shaft	45# forged steel
Driven gearbox	(1)Quantity	Six gearboxes
	(2)Material of gearbox	QT50
	(3)Type	Spiral bevel gear
	(4)Material of gearbox	20CrMnTi
	(5)Material of shaft	40Cr
Power transmission method	From universal transmission joint to horizontal roll stands

4.5 Straightening device:

	Technical parameters	Remark
Straightening stands type	Turk's head type, and 360°rotary
Material of straightening shaft	40Cr

4.6 Main driven motor

	Technical parameters	Remark
Main driven motor power	DC 160 KW
Reducer model	ZLY224

5.Computer-controlled cutting saw

TYPE	CNC controller
(1)Cutting Maxi. Diameter	Φ76mm
(2)Cutting Maxi. Wall-thickness	2.5mm
(3)Cutting length and tolerance	L=4~8m, ≤±2
(4)Driving motor	AC 18.5KW
(5)Cutting motor	AC 18.5KW
(6)Cutting speed	Max:100M/min

6.Run-out table:
Used to convey the finished pipe after cutting
Discharge type: single side kick out

7.200KW Solid-state High-frequency welder

Certifications

Company Profile

Yingkou Bohai Machinery Equipment Manufature Co.,Ltd is professional manufacture of roll forming machine. We can provide design and instruct clients to do projects, offer technical support for clients, including project design, drawing supplied and engineer supplied.
FAQ
FAQ
Q: Can you make the machine according to my design or photo type?
A: Yes, we have an experienced team for working out the most suitable design and production plan for the machine according to your demand or photo type that you are going to book with us.
Q: Are you a factory or trading company?
A: We are a factory located in YingKou city, LiaoNing Province, China. Our city is near Beijing. All clients from abroad and home are warmly welcome to visit our factory!
Q: How do you guarantee the quality of the products?
A: Every section of our production has strict manufacture process, than professional inspectors check every section of the production, next the production will work for testing quality, which must be 100% quality assurance. Unqualified resolute don't a better factory.
Q: What is your service?
A: We provide the technical support for whole life. Pre-sales service includes inquiry and design support and view our factory. After-sales service includes training how to instal the machine, training how to use the machine, and engineers available to service machinery overseas.
Cooperation

Step 1: Tell us your requirements.

Step 2: Quoataion will be sent based on your requirement. Solution will be recommended to you as the alternative.

Step 3: Negotiate and confrim each details for goods, trading terms and so on, get agreement and sign contract.

Step 4: Advanced payment and production.

Step 5: Factory examine goods/ rectify and reform to meet the requirements of contract.

Step 6: Balance payment and shipping.

Step 7: Handing shipping files to help clients get goods from transporter in time.

Step 8: Clients get goods and go into warranty time.

Step 9: Provide overseas service for clients.