Plastic Soft and Rigid PVC Resin Hot Die Face Cutter Granulating Line 70-120kg/H with Sjsz51/105 Conical Twin Screw Extruder

Product Description

Plastic Soft and Rigid PVC Resin Hot Die Face Cutter Granulating Line 70-120kg/H with SJSZ51/105 Conical Twin Screw Extruder
Short desciption:
The pvc granulating machine, pvc compounding machine, pvc pellets making machine, pvc granules making machine is used to compounding soft or hard PVC granules. The pvc granulating machine has various output capacity solutions that meets different customers demand.
PVC granulating machine is a specialized equipment used in the plastics industry to process polyvinyl chloride (PVC) materials into granules or pellets. These granules are a critical intermediate product used in manufacturing various PVC products, such as pipes, profiles, sheets, and films. The machine is designed to handle PVC material efficiently, converting it from a raw or recycled state into uniform granules that are easy to transport, store, and use in subsequent manufacturing processes.
Applications:
The pvc granules produced by the granulating machine is commonly used in the pipe and fitting s manufacturing, window and door frames, cable trays and conduits, packaging films and flooring, consumer goods and medical devices, electrical cables and communication cables,seals and gaskets, siding and cladding, roofing membranes, disposable gloves.
Components of a PVC Granulating Machine
1. Feeding System:
- Hopper: The material is fed into the machine through a hopper, which is typically designed to handle both virgin and recycled PVC materials, including powder, flakes, or small pieces.
- Feeder: A screw feeder or belt conveyor may be used to control the rate at which the PVC material enters the granulating process, ensuring consistent throughput.
2. Extruder:
- Single or Twin-Screw Extruder: The core of the machine is an extruder, which can be either a single-screw or twin-screw design. The extruder heats, melts, and mixes the PVC material, preparing it for granulation.
- Barrel and Screw: The barrel contains the screw(s) that convey the PVC through the machine. As the material moves through the barrel, it is heated and compressed, which ensures uniform melting and mixing.
3. Cutting System:
- Die Head: The molten PVC is forced through a die head that shapes the material into strands or spaghetti-like extrudates.
- Rotary Cutter: The strands are immediately cut into granules by a rotary cutter or pelletizer, which chops the extrudate into small, uniform pellets as they exit the die head.
4. Cooling System:
- Air or Water Cooling: The freshly cut granules are usually hot and need to be cooled quickly to retain their shape. This can be achieved using air cooling (blowing cool air over the granules) or water cooling (submerging the granules in a water bath).
- Dryer: If water cooling is used, the granules are then passed through a dryer to remove any moisture before packaging.
5. Screening and Classification:
- Vibrating Screen: The granules are passed through a vibrating screen to remove any oversized or undersized particles, ensuring that the final product is uniform in size.
- Classification: Granules may be further classified based on size or other specifications before packaging.
6. Collection and Packaging:
- Collection Bin: The finished granules are collected in a bin or container, ready for packaging.
- Packaging System: Depending on the production setup, the granules can be automatically weighed, bagged, and sealed for transport or storage.
Features and Benefits of PVC Granulating Machines
- Efficiency: PVC granulating machines are designed to process large volumes of material with minimal waste, maximizing productivity.
- Uniform Granulation: The machine ensures that the PVC is processed into uniformly sized granules, which are easier to handle and use in subsequent manufacturing processes.
- Versatility: These machines can handle a variety of PVC materials, including virgin, recycled, and compounded PVC, making them suitable for a wide range of applications.
- Automation: Many modern PVC granulating machines are highly automated, featuring programmable controls that allow operators to adjust parameters such as temperature, feed rate, and cutting speed.
- Energy Efficiency: Advanced designs focus on energy efficiency, reducing the overall operational costs by optimizing power consumption during the granulation process.
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FAQ
Are you a trading company or factory? Can I have a factory visiting?

We are a factory that produces machines for customers directly. Yes, our production plant can be visited at any time. We are in Zhangjiagang, Jiangsu Province close to Shanghai and Wuxi. If you are near to us, the pick-up service is available.
How to build trust with Langbo We can send working videos showing the machine running perfectly in several countries for online communication. We will provide customer-focused and tailored technical suggestions.

For offline contact, you can visit our factory and talk about the machine face to face, you can find our competence in the field of plastic extrusion and tell our ability in machine building.
Is the shipping cost included in the quotation? Usually, our quotation contains FOB Shanghai as a shipment condition. This means the shipping cost between the delivery and destination ports will not be included in the quotation. The shipping cost fluctuates according to the delivery company and shipping date. Langbo can help customers to get the latest shipping price. Customers decide if we add the shipping cost to the quotation or choose a shipping agent by themselves.

What will happen after order confirmation confirmation of Configuration
Sign of Proforma invoice
30% of total price pre-payment for production starting
Test running in the house, customers on-site or video connecting
Confirmation of machine condition
70% of the total price for delivery preparation
Confirmation of Delivery date
Shipping to customer
On-site commissioning
Training in machine operation and maintenance
Confirmation of handover
One year guarantee
Whole lifecycle service and technical support
What is the Payment Method? T/T, D/P, Letter of credit, Cash transaction
How to guarantee the machine quality made by Langbo We provide one year guarantee and whole-lifecycle technical support for our product. During in-house test running, customers can check the machine on-site. Any point for optimization will be done immediately.
How can customers get the exact machine as they wish? Factory visiting before order
Product sample posting to Langbo for a better understanding of customer's expectations and configuration communication
On-site checking during test running
Do you have CE Certification? Yes. Both our extrusion machine and plastic recycling machine have CE Certification.
What is the delivery time between order confirmation and delivery? Usually 45 days. Depended on the certain project, the exact delivery time will be wrote on contract.
What are services for after-sale One-year quality guarantee.
Quick response for technical support
Problem analysis for production problems
What means one-year quality guarantee After the handover of the machine, Langbo provides free new parts for every non-man-made damage.

How to get the required area of the machine?
For a new plant, you can contact me. (whatsapp) After knowing your demand, I can make the detailed solution and layout of the machine line. Meanwhile, I will provide technical guidance of your installation and specification.