Waste/Consumer Wood Plastic PE/PP/Pet Strap/HDPE Bottles /Films/Wovenbags Recycling Crushing Washing Drying Granulation/Pelletizing/Granulator Production Line

Product Description

Waste/Consumer wood Plastic PE/PP/Pet Strap/HDPE Bottles /Films/Wovenbags Recycling Crushing Washing Drying Granulation/Pelletizing/Granulator Production Line
Features: 1. High automation level, try best to reduce your cost on labor (especially for three shifts) and ensure high processing capacity: 500-3000kg/hr.
2. Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.
3. All parts contacting with plastic material and water are made of high-quality 304 stainless steel; ensure no second pollution to flakes.
4. This China Professional Manufacture PET Bottle Crushing Washing Drying Recycling Line can easily wash and recycle waste PET bottle flakes. Equipment at the end of the washing line so that the completely dry flakes can be collected and packed directly after being washed.
5. The whole production line can be designed on the basis of how dirty the flakes are, and make sure of the quality of the final products.
6. Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PET bottles to be the PET granule material and in order to producing new PET bottles.

Flowchart Plastic PET Bottle Washing and Recycling Line for plastic recycling machine :
Conveyor belt →Label remover machine → Sorting table→Conveyor belt → Crusher → Screw loader→ Float washing tank→ Friction washing machine → Screw loader→Hot washer tank → High-speed friction washing machine → Floating washing tank → Dewatering machine → hot air dryer system → zig zag air classifier system → Silo

Product Description PET RECYCLING LINE :
The pet bottle recycling line is specially designed to produce fiber use PET flakes.
The flakes can be used for the 2-D, 3-D PSF, filament yarn, PET strap, PET sheet or PET film.
The pet bottle recycling line can adopt the PLC automatic control of the full line to control the final products quality and save energy.
Pet bottle recycling line can be equipped with the Europe automatic material sorting system and color sorting system.
Pet bottle recycling line can be customized according to the raw material and customer requirement
No.
Machine List Function

1	Belt Conveyor	Bottles conveying
2	Bottle Label Remover	Remove above 90% labels for both common and compressed bottle; No flakes waste and no water consumption
3	Manual Sorting Belt	Manually sort out PVC bottle, labels, and other impurities
4	Belt Conveyor	Bottle conveyor tp crusher
5	PSJ1200 Crusher	Bottle crushing into flakes
6	Horizontal Screw Loader	Conveying flakes to next screw loader
7	Screw Loader	PET flakes conveying
8	Floating Washer	Wash flakes and remove floating materials as PP, PE and Caustic soda
9	Low Speed Friction Washer	Remove sand, mud and dirty
10	Hot Washer	After hot washing, it's easier to remove oil, glue
11	Screw Loader	PET flakes conveying
12	Hot Washer	After hot washing, it's easier to remove oil, glue
13	Screw Loader	PET flakes conveying
14	High Speed Friction Washer	Remove the glue and dirty
15	Screw Loader	PET flakes conveying
16&17	Floating Washer	Wash flakes and remove floating material as PP, PE and Caustic Soda
18	Spray Washer	Remove the Caustic Soda
19	Centrifugal Dryer	Drying and flakes moisture reach 2%
20	Pipeline Dryer	Hot air drying, moisture <1%
21	Label Flake Separator	Remove little amount of label and dust in PET flakes
22	Packaging System	Storage silo for PET flakes
23	Electric Cabinet	Electric control for the complete line, can be customized

Technical datas

Input capacity	500kg/h	1000 kg/h	2000 kg/h
Workshop(M*M*M)	42 (L)×10(W)×6(H)	55(L)×15(W)×6(H)	70(L)×18(W)×6(H)
Ancillary staff	6Persons	8 Persons	12 Persons
Installation power	156KW	307KW	420KW
Water Consumption:	2Ton/h	3.5Ton/h	5 Ton/h
Final product	Moisture: max 1% Bulk density: 0.3G/CM3 Particle size: 14-18mm Metal content: max.20ppm Floatable contamination: less than 200ppm Total impurity: 320ppm	Moisture: max 1% Bulk density: 0.3G/CM3 Particle size: 14-18mm Metal content: max. 20ppm Floatable contamination: less than 200ppm Total impurity: 320ppm	Moisture: max 1% Bulk density: 0.3G/CM3 Particle size: 14-18mm Metal content: Max. 20ppm Floatable contamination: less than 200ppm Total impurity: 320ppm

PE FILM WASHING RECYCLING LINE PE PP FILM Recycling Line
1. What can our machines do for you? >>High automation, only 2 workers are required to operate
>>High production capacity (more than 30% higher than the same equipment in the same industry), low energy consumption (water, electricity, gas, chemical cleaning agent consumption is 20% lower)

>>Reasonable process design and good cleaning effect

>>Reliable components, internationally renowned brands, reliable quality, low maintenance costs

>>Cost-effective, high profit return
3. Working processing: >>After getting waste plastic raw material, Technicians will study and analysis the main contaminants to provide a proper solution to remove most of the impurities by mechanical, chemical, physical and other principle.
>>Main process of whole project including pretreatment of raw material → crushing → washing → drying → package → granulation.

Equipment List of HDPE/PP Rigid Plastic Recycling Washing Line
Conveyor belt	Loading material
Crusher Machine	Crushing HDPE/PP/PC/ABS/PS rigid plastic into flakes
Screw loader	Loading material
Low Speed Friction washing	Remove chemical water/glue/dirty from flakes by friction principle and centrifugation
Floating washing tank	Washing flakes to remove dust, sands, sludge, soil and other sink contaminants
Screw loader	Loading material
Low Speed Friction washing	Remove chemical water/glue/dirty from flakes by friction principle and centrifugation
Zig-Zag separating	Remove dust/fines/labels
Dewatering Machine	Reduce the moisture content of the material to below 7 without melting
Thermal drying	Reduce humidity about 1-2% by adopting heating source from electricity and steam
Silo	Storage material
Electric control panel	Control the full line

Technical Data

Type	XT500	XT1000	XT2000	XT3000	XT5000
Capacity(kg/h)	400-500	800-1000	1600-2000	2500-3000	4000-5000
Dimension:LxWxH(m)	35x10x5	50x12x6	70x12x6	100x15x6	120x20x6
Steam consumption(kg/h)	0-150	0-200	0-300	0-450	0-600
Chemical consumption(kg/h)	0-3	0-5	0-10	0-15	0-20
Energy consumption(kWh)	175	198	306	463	550
Installation power(kWh)	210	330	498	630	810
Man power(persons/shift)	3-5	3-8	3-10	3-12	3-12