High-Strength Diamond Wire for Tough Material Slicing

Product Description

Diamond Wire Loop Product Description
The diamond wire loop is an innovative cutting tool designed for high-precision and efficient cutting applications. Unlike traditional wire cutting machines that use long, single-use wires, the diamond wire loop features a closed-loop design, typically less than 10 meters in length. This continuous loop configuration enables the wire to move in one direction at high speeds, around 80 meters per second, without the need to reverse direction.
The core of the diamond wire loop is embedded with industrial-grade diamonds, providing exceptional cutting power and durability. This technology ensures a smooth and clean cut with minimal surface roughness, eliminating wire marks commonly seen with other cutting methods. The diamond wire loop is ideal for cutting a wide range of hard and brittle materials, including silicon, graphite, and optical glass.
Key Features: High Efficiency: The continuous loop allows for uninterrupted cutting at high speeds, significantly improving productivity. Precision Cutting: The diamond-embedded wire ensures smooth, clean cuts with excellent surface finish. Versatile Applications: Suitable for various industries such as semiconductor manufacturing, solar panel production, and optical component fabrication. Durability: The robust design of the diamond wire loop provides long-lasting performance, reducing the frequency of wire changes and maintenance. Applications: Semiconductor Industry: Precision cutting of silicon wafers for integrated circuits. Solar Industry: Efficient slicing of photovoltaic cells and panels. Optical Industry: High-precision cutting of optical glass components for lenses and other devices. New Material Cutting: Capable of cutting newly developed advanced materials with precision. Hard and Brittle Material Cutting: Ideal for materials such as ceramics and carbides. Ultra-Soft Material Cutting: Suitable for cutting extremely soft materials that require delicate handling. Laboratory Cutting: Perfect for research and development settings where precise and clean cuts are crucial. The diamond wire loop represents a leap forward in cutting technology, offering superior performance and versatility for a wide range of industrial applications.
Product Categories
According to the distribution of diamonds on the cutting wire, endless diamond wire loops can be divided into three main categories: full-coated diamond wire loop, segmented-coated circular diamond wire, and threaded-coated diamond wire.
How Full- coated Diamond Wire Loop Looks
How Segmented-coated Diamond Wire Loop Looks
Segment-coated cutting wire is made into a closed loop, with a length typically ranging from 500mm to 10 meters. In the case of segmented-coated circular diamond wire loop, diamonds are spaced apart on the surface, leaving a certain space for chip removal. This design increases the flexibility of the cutting wire and significantly extends its lifespan. How Threaded-coated Diamond Wire Loop Looks Thread-coated diamond wire loop is the latest type of circular diamond wire developed at the end of 23 is the . The cutting wire remains a closed loop, with diamond particles distributed in a helical pattern on the surface. This helical arrangement creates a spiral space for chip removal during the cutting process, not only significantly increasing the lifespan of the cutting wire but also optimizing the surface quality of the cut object.
Product Parameters

Endless Diamond Wire Loop Parameter
Outer Diameter	Coating Method	Core Wire (mm)	Working Tension Force	Breaking Tension Force	Recommed Length	Application
(mm)			(N)	(N)	(mm)
0.3	Full	0.21	60	115	1M-4M	Optical Glass, Gemstone, Sapphire, Quartz, Magnetic Materials, Crystal Materials, Ceramic targets, Photovoltaic & Semiconductor Materials, Porous Metal, New Materials...
0.35	Full	0.21-0.25	75	150	1M-4M
0.45	Full	0.28-0.3	90	180	1M-6M
0.5	Full	0.33	100	200	1M-10M
0.55	Full/Thread	0.33	100	200	1M-10M
0.6	Full	0.36	115	240	1M-10M
0.65	Full/Thread	0.39	135	270	1M-10M
0.8	Full/Segment/Thread	0.51	210	440	1M-10M	Gaphite,Corrugated Paper,Rock Wool,Fiberglass Board…
1.0	Segment/Thread	0.6	250	500	1M-10M
1.3	Segment	0.7	220	440	4M-10M
1.8	Segment	1	400	800	4M-20M
2.5	Segment	1.5	800	1670	4M-20M	Tires
2.8	Segment	2	800	3300	4M-20M
3.0	Segment	2	1600	3300	4M-20M	Stone,Foam Cement, Foam Ceramic
3.5	Segment	2.5	2200	4400	4M-20M

Additional Information: The endless diamond wire loop is normally customized product since it need to match cutting machine . There are different wire diameter for your choice ,such as 0.35mm,0.45mm,0.55mm,0.65mm,0.8mm. Wire loop length do not have specific choice ,but normally it's about 1 to 10 m. Usually, different types of circular diamond wire loops exhibit significant differences in lifespan and cutting surface effects when cutting different materials. Therefore, before placing an order, please consult with our engineers to recommend the most suitable cutting wire for your specific application. Packaging & Shipping
Packaging
Shipping
The diamond wire loops will be send to client's location in 7 days after order confirmation by DHL or Fedex. FAQ
FAQ: What materials can I cut with an endless diamond wire Loop ? You can cut softer materials like sponge and eggshells.
You can cut a variety of hard materials with an endless diamond wire saw, including glass, ceramic, metal, and stone.
You can cut material which need to keep it's structure ,such as honeycomb material,Fossils,cultural relics and so on.
Anyway it can cut anything softer than diamond ,and extremelly suitable to cut expensive ones.
How do I use an endless diamond wire saw? To use an endless diamond wire saw, simply attach the saw to a power source and feed the wire through the material you want to cut. The wire will cut through the material quickly and easily.
How long will a endless diamond wire last? The lifespan of a endless diamond wire will vary depending on the material you are cutting and the thickness of the wire. However, most diamond wires will last for several days of use.
precision diamond wire saw
What are the safety precautions I should take when using an endless diamond wire saw? When using an endless diamond wire saw, it is important to wear safety glasses and gloves to protect yourself from injury although it is the safest way to cut. You should also make sure that the saw is properly grounded to prevent electrical shock.
What are the environmental benefits of using an endless diamond wire saw? Endless diamond wire saws are a more environmentally friendly alternative to traditional saws that use blades. This helps to reduce waste and protect the environment.

Application Case
Case 1: Semiconductor Industry
A leading semiconductor manufacturer adopted our diamond wire loop for cutting silicon ingot used in integrated circuits. The high precision and smooth finish of the cuts significantly improved the quality of the wafers, reducing defects and increasing the overall yield. The continuous loop design allowed for faster production times, enhancing the company's efficiency and output.
Case 2 Optical Industry An optical components manufacturer used our diamond wire loop for cutting optical glass used in high-precision lenses. The superior surface finish and accuracy of the cuts ensured that the lenses met stringent industry standards. This resulted in enhanced clarity and performance of the optical devices, earning the manufacturer a competitive edge in the market.

Case 3: New Material Cutting A research institute specializing in advanced materials incorporated our diamond wire loop into their fabrication process. They successfully cut newly developed composite materials with unprecedented precision, facilitating further experimentation and development. The diamond wire loop's versatility allowed the researchers to explore various material properties without compromising on cut quality.
Case 4: Hard and Brittle Material Cutting A ceramics manufacturer faced challenges in cutting hard and brittle materials like zirconia and silicon carbide. By integrating our diamond wire loop into their production line, they achieved clean and precise cuts, reducing the risk of cracks and material wastage. This improvement led to higher product quality and customer satisfaction.

Case 5: Ultra-Soft Material Cutting A specialized lab dealing with ultra-soft materials, such as certain polymers and gels, found our diamond wire loop to be the perfect solution for their delicate cutting needs. The tool's gentle yet effective cutting mechanism preserved the integrity of the ultra-soft materials, enabling accurate testing and analysis without damage.
Case 6: Laboratory Cutting In a high-tech research laboratory, our diamond wire loop was used for various experimental setups requiring precise and clean cuts. The flexibility and precision of the tool supported a wide range of research projects, from developing new materials to conducting in-depth structural analyses. The lab reported increased efficiency and better results in their experimental outcomes.

These application cases demonstrate the diverse capabilities of the diamond wire loop in various industries and research settings, highlighting its role as a cutting-edge tool for precision cutting tasks.
After Sales Service

Videos
Contact us to check bellow videos
- Video 1: the difference of different diamond wire loops
- Video 2: detialed pictures of each diamond wire loops types
Please contact us to check out the diamond wire loops you need!