High-Performance Dual Spindle Vertical Machining Center for Precision Engineering

Product Description

Product Description

Product Name: ZD-G500 Dual Spindle CNC Machine Center
Description: The ZD-G500 is a high rigidity, high precision dual spindle machine center developed and designed by our company using German technology. This machine features a "C type" layout, integrating the advantages of German design and Taiwanese production technology. With multiple optimizations through finite element analysis, the machine's mechanical structure remains stable and unchanged. It is designed for precision part processing and mass production, with a dual Z-axis operation mode and dual tool magazines. The machine's design allows for simultaneous processing of two identical or different workpieces, doubling processing efficiency.
Dual BT40 spindle machine center for doubled processing efficiency
Single CNC system handling two units for convenient and energy-saving operation
Dual independent Z-axis structure for automatic tool length compensation
Standard high-speed dual spindle rotation at 10000rpm/min
Dual 24T automatic tool changer for quick tool change and complex part processing
High-power machine cooling water pump for sufficient cooling capacity
Full-enclosed protective cover for operator safety and environmental hygiene
Equipped with flushing device for easy cutting cleaning
Automatic centralized lubrication
Spindle surround spray and bed spray system
Spindle center outlet for efficient chip removal Machine tool introduction
1. The main castings are cast by advanced casting iron by resin sand process. Advanced finite element analysis technology is used for optimize design with advanced structure and reasonable layout. And after the secondary aging treatment, it can ensure the long-term processing stability of the machine tool. The appearance design is beautiful and generous, more humanized.
2, integrated integral base, bed body thick, large guide rail span. Dual-drive guide rail, stable structure, rigidity and strong precision maintenance is good
3, large torque spindle, with a strong spindle servo motor, smooth operation, high accuracy, durable.
4, machine tool spindle bearing using precision NSK Angle contact ball bearing, can get high precision, high capacity, high carrying capacity, high speed optimization combination,
5, the bidirectional pre-stretching process, greatly reduce the bias torque, improve the force of the wire bar, is conducive to improve the processing accuracy of the machine tool.6. The front part of the Z-direction guide rail adopts stainless steel protective cover to protect the guide rail and prolong its service life.
7. The two shaft bars are made of high precision ball bars, with scientific and advanced assembly technology, small thermal deformation and high transmission precision.
8, screw support using well-known brands of precision bearings, screw lock nut with high precision lock nut, improve the screw support and locking accuracy, further improve the processing accuracy of the machine tool.
9, the use of automatic centralized lubrication system, through the set oil injection time interval and oil injection time to lubricate the wire bar, guide rail and other moving parts, to ensure the normal use accuracy and service life of the machine tool;

Item	Details
Model	ZD-G500
Worktable	Working Size: 1000×460mm
	T-slot (Number, Slot Width, Spacing): 3×18×140
	Maximum Load Capacity: 600kg
Stroke	X-axis: 800/500/540/540mm
	Distance from Spindle End Face to Worktable: 90 - 630mm
	Distance between Double Spindles: 500mm
Spindle 1	Spindle Speed: 8000 (Belt)/12000 (Direct-drive) rpm
	Spindle Taper: BT40
Spindle 2	Spindle Speed: 8000 (Belt)/12000 (Direct-drive) rpm
	Spindle Taper: BT40
Speed	X/Y/Z1/Z2 Rapid Traverse Speed: Data Missing (Not mentioned in the original text)
Accuracy	Positioning Accuracy: Data Missing (Not mentioned in the original text)
	Repeat Positioning Accuracy: Data Missing (Not mentioned in the original text)
Feeding	Guideway Type: Linear Guideway
	Cutting Feed: 0 - 10000mm/min
System/ATC	Automatic Tool Changer: Double Servo Tool Arm Magazine
	Maximum Tool Diameter (Adjacent Tool): 160mm
	Maximum Tool Diameter (Full Tool): 80mm
	Maximum Tool Weight: 1.6kg
	Magazine Capacity: 24×2 (Double Manipulator Magazine)
	System: Mitsubishi/SYNTEC
Others	X/Y/Z1/Z2 Axis Motor Power: 2.0/2.0/3.0/3.0kW
	Machine Weight: 6800kg
	Machine Size: 2800×2800×2650mm

advantages of German design and Taiwan production technology at the same time, to many "finite element" optimization analysis, mechanical structure stable, integrated casting bed body, never leaking new design concept, conform to the requirements of "environmental protection", the model design applied in precision parts processing and mass production development, double Z axis operation mode, double knife library (2 sets of Z-axis drive system), two Z axis can work independently, can realize at the same time processing two pieces of the same or different artifacts, processing efficiency doubled.
Advantages of the double-spindle machining center over the single-spindle machining center:
efficiency improvement
Compared with the single spindle spindle processing center, the efficiency of the double spindle processing center is about 2 times higher than that of the single spindle processing center (depending on the processing technology, workpiece complexity, processing time and other conditions).
Save about half of the site
The dual spindle machining center is equivalent to integrating two single machining centers together, so the footprint is reduced by half and the rent is halved.
rigidity enhancement
The double columns of the double spindle are merged together, which is twice the width of the human type column of the single spindle, so the rigidity and stability of the machine tool is stronger than that of the single spindle machining center.
Four axes of province
The double spindle machining center can process two parts at the same time, saving half the number of four axes.
province artificial
One machine can produce two parts at the same time, saving half of the labor.
saves energy and electricity
Highly integrated, energy saving and power saving.
Processing consumables in province
Save electricity, provincial guide oil, save hydraulic oil, save gas, etc.
Save the auxiliary process time
The use of double spindle machining center can reduce the workpiece loading time, measurement and machine tool adjustment time.
after-sale service Including proofing, process confirmation, tooling planning and model selection before signing the contract, installation and commissioning after the machine is delivered to the user factory, including: pre-sale service - -Joint research and discussion of the processing scheme, and process support - -Design scheme of tooling and fixture - -Factory guidance for program design software or parameter adjustment -Trial-produced samples (customer supplied tools and materials) and efficiency calculation - -Professional advice on the selection of the model and configuration - -Suggestions on intelligent factory layout 2 delivery installation -Check whether the machine is damaged during transit -Check whether the supply scope is correct -Check and assist in the test machine preparation - -Static and dynamic level adjustment of the bed body - -Install the water tank and water pump - -Connecting electricity, gas, oil, etc - -Machine tool test run - -Installation and trial cutting and acceptance of works On-site training - -Basic operation of the switching machine and the system - -Identification of the machine tool structure and various parts - -Program transmission, simple manual program design - -The meaning and elimination method of the common alerts - -Cleaning and nursing machine tools, and precautions for daily maintenance - -Diagnosis and troubleshooting of simple fault information - -Instructions for preventive maintenance 4 After-sales service commitment .After receiving the machine quality complaint, telephone reply within 30 minutes, 2 hours in writing (including wechat pictures and videos), and service personnel arrive at the customer site within 24 hours. The quality problems of the machine tool will be handled and maintained for free within 12 months after the commissioning. If the problems of the machine tool occur after the warranty period, we will charge costs as appropriate.