Eco-Friendly LDPE and HDPE Waste Recycling Machine System

Product Description

Our state-of-the-art waste LDPE HDPE crushing, washing, and pelleting machine. Simply feed the dirty film into the system, and it will seamlessly wash them. Post-washing, the materials are perfect for pelletizing, injection molding, or various other applications. 1. Experience the streamlined efficiency of our process flow: conveyor belt - crusher - screw loader - flotation tank - screw loader - friction washer - screw loader - dewatering unit - screw loader - hot air pipe dryer.
2. Tailored to your needs, our system offers flexible capacity options: from 300 kg/h to a robust 2000 kg/h. Simply choose the one that aligns with your production demands.
3. Customize the number of system components to suit your material's cleanliness level. Opt for single, double, or triple flotation systems based on your raw material's condition.
4. Choose from full automation or semi-automatic configurations to fit your operational preferences and efficiency goals.
5. Our machines boast internationally recognized certifications, including SGS and CE, ensuring quality and compliance.
6. Achieve optimal drying results with water content reduced to 5-8%, dependent on the film thickness, ensuring high-quality output.
Our specialized plastic machine caters to PE, PP, PVC, PET, BOPP materials, with an advanced film crushing, washing, and drying production line. Efficiently tackle waste plastic products such as agricultural films, packaging materials, and hard plastics through a step-by-step treatment process.
1. Raw Material & Final Product: Innovatively process raw films into high-value final products.

Raw material & Formulation	Post-consumer PPPE agricultrufal film, shopping bags
Final Product & Output Capacity	300Kg/h
Description of Final Product	1. Moisture: max 5% 2. Bulk density: 0.3G/CM3 3. Particle size: 50-80mm (can be designed as per special requirement)

2. Work Condition: Engineered to perform under diverse operational conditions.

Warehouse/Workshop	Dimension (M*M*M): 50(L)×8(W)×5(H); If workshop is small, turn the machine around.
Power supply & Installation power	3-phase, 380 V, 50 Hz; (do as customer's request)
Wire/cables(provide by customer)	Wires/cables from power supply to control cabinet of this production line; all electrical cables from control cabinet to each machine.
Water supply hose/pipe(provide by customer)	Water supply to machines and pools

3. Energy Consumption: Optimized for minimal energy use, maximizing cost-effectiveness.

Installation power	100Kw ( Actual Consumption 150Kw )
Water supply	Consumption: ~8 tons per hour recycling water. Pressure: 0.6Mpa
Manpower	3 Persons

Every parts list: Detailed specifications of each component for complete transparency and understanding.

Item	Name	Specification	Quantity
1	Belt conveyer	2.2kw	1 pc.
2	Label separator machine	22kw	1 pc.
3	Belt convener	2.2 kw	1 pc.
4	Crusher	37kw	1 pc.
5	380 Screw loader	2.2kw	1 pc.
6	Hot washer	5.5kw	1 pc.
7	380 Screw loader	2.2 kw	1 pc.
8	Friction washer	11kw	1 pc.
9	200 Single screw rinsing washer	2.2kw	1 pc.
10	Screw loader	2.2kw	1 pc.
11	200 Single screw rinsing washer	2.2kw	1 pc.
12	Screw loader	2.2kw	1 pc.
13	Centrifugal dewaterer	5.5 kw	1 pc.
14	Pipe drying system	24 kw+4kw*2	1 pc.
15	Storage bunker	1 m3	1 pc.
16	Electrical equipment	schineder	1 pc.

The machine line: A testament to pioneering technology and seamless integration.
More photos available: Capture the essence of our superior machinery in our factory gallery.
The belt conveyor efficiently transports materials to the crusher, which transforms them into uniform small pieces. The crusher adeptly reduces large films and bags into manageable small pieces for further processing.
Next, the screw loader channels these small material pieces into the washer tank for thorough cleaning.
1. Effective lengthEffective length: 4000 mm
2. Power of motorPower of motor: 2.2kW
3. Screw diameterScrew diameter: 200 mm
4. Screw speedScrew speed :25 rpm
5. MaterialMaterial : Stainless steel
6. Discharging modeDischarging mode: bottom discharge
7. Quantity of rollerQuantity of roller : 4
8. DimensionDimension: 6000*1200*1850 mm
9. WeightWeight: 1220 kg
Washer tank: Ensures optimal cleanliness for the plastic materials.
1. Main motor powerMain motor power: 2 x 2.2kW
2. Width: 1.5m
3.Effective Length : 6000mm
4. Water Requirement: 5-10T
5.Material:Stainless Steel
Dewatering Machine
1. Motor Power:75 kW
2. Sewage Motor:2.2 kW
3.Aperture of Sieve:φ3mm
4. Rotary Speed:1480 rpm
5. Dewatering Method:Centrifugal
6. Dimension:6000 x 1200 x 1850 mm
7. Weight:1220 kg
7. Material:Carbon Steel
Pipe Dry System
1. Blower Motor Power:11 kW
2. Heating Power:48 kW
3. Stacker Material:Stainless Steel
4. Cooling Method:Blowing
5. Tube Length: 18m
6. Tube Diameter:Φ219mm
7. Dimension: 3400 x 2700 x 2100 mm
8. Weight: 300 kg
Screw Dryer with Hot Wind
For comprehensive details about the machine, please don't hesitate to contact me. I am more than willing to provide additional photos and videos. We can also tailor design specifications to better suit your raw material requirements.
Production Steps
1. Included Documentation with the Machine:
Machine Layout Electrical Diagram Machine Certification General Manual & Maintenance Guide 2. We offer a one-year quality assurance. Should the machine malfunction within this period due to our fault, we will expedite the delivery of replacement parts via DHL or other courier services within 7 working days of receiving your complaint. Our technicians can also visit your factory for maintenance, at no cost to you.
3. Post one-year guarantee, we continue to offer spare parts and technician maintenance services for a fee. We ensure prompt dispatch of any required spare parts.
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