Technical Cleanliness Test Equipment for Cleanliness Testing as Per ISO 16232

Product Description

DJ-CTS Cleanliness Analysis Solution
Complete Solution for Optical Particle Analysis and Technical Cleanlines
Make your technical cleanliness easier
Contamination removal and analysis
Fast live analytics and review
Full system integration for high performance
Modern cleanliness analysis systems with intuitive software

Cleanliness Analysis Overview:
As we know the cleanliness of the components surface will affect on the reliability and durability of the advanced technical products in automotive, aircraft and medical industries. The solid particles such as chips, burrs, casting sand, welding slag, abrasives, etc. will get the damage as below: Blocking of Bearings, Blocking of Valves, Blocking of Nozzles, Short Circuit, Leak of Cylinder, Burn of Pump...
We offer complete package solutions for component cleanliness according to ISO16232,VDA19,ISO4406, i.e. the separation of particles from the components, to the finished analysis with a suitable optical evaluation system.
Our DJ-CTS Cleanliness Analysis Solution can meet below standards and mainly used for

Standards	Mainly used for
ISO 11218:1993	Aerospace - Cleanliness classification for hydraulic fluids
ISO 12345:2013	Diesel engines - Cleanliness assessment of fuel injection equipment
ISO 14952:2003	Space systems - Surface cleanliness of fluid systems
ISO 16232-10:2007	Road vehicles - Cleanliness of components of fluid circuits
ISO 4406:1999	Hydraulic fluid power - Fluids - Method for coding the level of contamination by solid particles
ISO 4407:1991	Hydraulic fluid power - Fluid contamination - Determination of particulate contamination by the counting method using a microscope
NAS 1638:2011	Cleanliness requirements of parts used in hydraulic systems
NF E 48-651:1986	TRANSMISSIONS HYDRAULIQUES - FLUIDES - DETERMINATION DE LA POLLUTION PARTICULAIRE PAR LA METHODE DE COMPTAGE AU MICROSCOPE
NF E 48-655:1989	Hydraulic fluid power - Fluids - Particulate contamination - Expression of results
NF ISO 21018-1:2008	Hydraulic fluid power - Monitoring the level of particulate contamination of the fluid
SAE AS 4059:2011	Aerospace Fluid Power - Cleanliness Classification for Hydraulic Fluids
VDA 19.1:2015	Fluid circuits in automotive-Inspection of Technical Cleanliness

Cleanliness Analysis Workflow - Steps as below

Parts / Components Preparation according to required methods
Preparation method will depend upon the type of part or component and the sample size to be analyzed. Determine the solution required for the specific part and sample size.

Extraction / Filtration by DJ-CC767 Cleanliness Cabinets
Extract contaminant particles from parts and components with spraying, rinsing, or ultrasonication. The cleaning solution is then passed through a filter, the type depending on the parts cleaned, and the particles retained on membranes for analysis. The filters are dried by drying oven and then evaluated.

Particle Analysis by DJ-CA100 Analysis System
The particles are detected, quantified, and classified according to their size and type, i.e., their potential to cause damage. It is done with DJ-CA100 Cleanliness Analysis System using a digital microscope and cleanliness software system.

Check Results according to ISO 16232 & VDA19
Review results from the analysis and identify if any potentially catastrophic particles are present. The reflection properties of all pollutants on the entire filter can be determined by scanning, and the classification and size measurement of the following four types of particles can be quickly and automatically completed within a few minutes: reflective particles, reflective fibers, non-reflective particles, and non-reflective fibers
Packing & Shipping