High-Speed Full-Automatic PC Blowing Machine for Industrial Use

Product Description

Company Profile
Founded on May 16, 2023, Jiangxi Zhongyan Intelligent Equipment Co., Ltd. is strategically nestled in the heart of Yichun Economic and Technological Development Zone. This vibrant locale is graced with a superb transportation matrix, comprising the Zhejiang Jingxi Railway, the Shanghai-Kunming Expressway, and the pivotal National Highway 320. The recent inauguration of Yichun Mingyueshan Airport and the Shanghai-Kunming High-speed Railway has further enriched our access to major economic hubs, fortifying the robust growth trajectory of our enterprise.
Corporate Culture
At the core of Jiangxi Zhongyan's ethos lie the values of innovation, integrity, and collaboration, all geared towards creating win-win scenarios. We embolden our workforce to foster creativity, swiftly adapting to market dynamics, all whilst upholding honesty in our dealings. Our guiding principle, 'Quality First, Service Foremost,' commits us to perpetual enhancement of our offerings, market expansion, and customer value creation. Driven by the dedication of our team and the unwavering support of our partners, Jiangxi Zhongyan envisions establishing a formidable presence in the global bottle-blowing machine realm.
Business Scope
Our expertise lies in the production and distribution of cutting-edge plastic packaging machinery. This includes state-of-the-art equipment for on-demand drinking water filling, bearing gears, gas compression machinery, molds, and advanced water treatment solutions. We are also proud representatives of premier servo motors and PLCs. Zhongyan Intelligent Equipment excels in providing both fully automatic and semi-automatic PET and PP bottle-blowing machines, ingeniously designed for the beverage, food, pharmaceutical, and cosmetics sectors, serving customers worldwide with reliability and sophistication.
Innovation & Service
Specializing in the pioneering research, advanced development, meticulous manufacturing, and strategic sales of intelligent equipment, we hold numerous patents. Our sophisticated big data backend empowers us to offer unparalleled remote after-sales service, leveraging data analytics to boost operational prowess and efficiency.
Our Advantages---Simple operation & Wide application
The ZY series automatic bottle-blowing machine stands at the pinnacle of global bottle-making innovation. It boasts remarkable automation and intelligence features, delivering consistently stable machine performance. Its straightforward design ensures high production efficiency and reduced energy demands, while safeguarding products from contamination during processing. This versatile machine is perfect for crafting containers in the food, beverage, cosmetics, and pharmaceutical industries, setting a new standard in production excellence.
1. Performance and Advantages. 1.1 Human-machine interface control offers an intuitive and easy operation experience
1.2 Automated sorting and loading of preforms, complemented by hopper-type storage solutions
1.3 Reliable automatic preform discharge mechanism with seamless preform feeding integration Automatic control of preform feeding, finely tuned to the stock levels in the material channel.
1.4 Exceptional sealing capabilities ensure a pollution-free environment.
1.5 A robust heating system combined with stable rotation and revolution mechanisms.
1.6 Uniform heating of preformed tubes facilitates effortless blowing.
1.7 Adjustable heating temperatures for each section of the preform tube, ensuring optimized energy usage.
1.8 An optional cooling system with circulating air in the infrared lamp enhances the furnace's performance. The heating lightbox utilizes an automatic feedback system for consistent power output, maintaining stability even amidst voltage fluctuations.
2. Fully automated processes for taking, loading, and arranging bottles, preventingcontamination through every stage of production.
3. Rapid mold change capability, achieving replacements in under 30 minutes.
4. High automation level significantly minimizes the risk of bottle contamination.
With an entirely enclosed design, this equipment utilizes robotic technology and conveyor belts to seamlessly transport blown bottles directly to the warehouse, thereby reducing manual handling. This innovation ensures that bottles remain pristine, adhering to stringent national hygiene standards.
5. The equipment's performance is unwaveringly stable and dependable, ensuring consistent operational excellence.
With unwavering dedication to performance excellence, all key components of our machine, including electrical and pneumatic parts, seals, bearings, and reducers, are sourced from renowned and trusted brands. This ensures the machine not only guarantees reliable performance but also backs this with a comprehensive one-year warranty and promises a lifetime of maintenance support.
6. Touchscreen Interface.
The intuitive operation is facilitated by a user-friendly human-machine interface that offers a variety of parameter options for straightforward manual control. The machine's operations are seamlessly managed with a programmable logic controller (PLC) connected through a communication cable, orchestrating all machine movements. In the event of any malfunction, the machine proactively issues a warning signal and generates a detailed fault diagnosis report, empowering the operator to swiftly pinpoint and address the issue.
7. Advanced Security Features
7.1 The ZY series automatic bottle-blowing machine is equipped with comprehensive mechanical and electrical safety devices. These features are meticulously designed to ensure the utmost safety of operators while delivering stable and unwavering equipment performance. 7.2 Prioritizing operator safety at all levels.
7.3 Incorporating a fully enclosed design, the equipment is fortified with a robust and dependable safety door system, maximizing the safety of operators. 7.4 Comprehensive Equipment Security. Utilizing multi-point detection technology, the machine enhances safety across systems responsible for positioning, mold clamping, and stretching, ensuring heightened security and reliability.
Model: ZY-04V1-114.3mm-7 Category: Machine Exclusive Features:
1. This state-of-the-art machine operates fully automatically, equipped with 4 high-efficiency blow molding cavities. It is capable of producing bottles up to 2000ml in size, with an impressive theoretical output ranging from 3,000 to 5,000 bottles per hour.
2. Expertly engineered to accommodate PET containers, this machine is compatible with a neck diameter ranging from φ20mm to φ38mm, supports a maximum diameter of φ110mm, and accommodates heights of less than 300mm.
3. Precision-designed specifically for PET bottle preforms to ensure optimal performance.
4. Featuring a fully enclosed design, the machine utilizes robotic arms and conveyors for the seamless transfer of bottles. This minimizes manual contact, ensuring strict compliance with hygiene standards.
5. The machine boasts remarkably short cycle times, high output efficiency, reduced energy consumption, and heightened automation. This amalgamation significantly cuts down on labor costs.
6. Outfitted with an imported control system, the machine promises stable performance coupled with user-friendly operation.
Model: ZY-04V1-114.3mm-7Category: Machine Comprehensive Floor Plan
Model Specification: ZY-04V1-114.3mm-7 Detailed Machine Parameters

Composition	Items	Technical Parameters
Product Conditions	Maximum Product Volume	2L
	Maximum Product Diameter	Φ110mm
	Product bottle neck dimensions	Φ20mm ~ Φ38mm
	Maximum Product Height	<300mm
	Maximum Preform Height	<180mm
	Mold Clamping Stroke(Servo Mot)	120 mm
	Bottom mold stroke	Mold connection
	Bottle Spacing	114.3mm
	Heating Spacing	114.3mm
	Standard Mold Thickness	200mm
	Production Capacity	3000~5000
	Number of Mold	4
Heating Section	Unit	4
	Number of Heating Lamp Layers	8
	Number of Preform Holders	76
Electrical Parameters	Voltage	380V
	Frequency	50Hz
	Operating Power	20~40kw/h
	Installed Power	72kw
Air Source(High Pressure Air Consumption Depends on PET Bottle Volume)	Low Pressure Compressed Air Presser	8~10bar
	Low Pressure Compressed Air Consumption	0.5~1.0m3/min
	High Pressure Compressed Air Pressure	26~35bar
	High Pressure Compressed Air Consumption	3.0~6.0m3/min
Cooling Water (Water Temperature≤18ºC)	Pressure	3~4bar
	Flow Rate	5m3/h
Weight	Main Machine.	5T
Equipment Dimensions	Main Machine(L×W×H)mm	4100mm×2100mm×2100mm
	Perform loader Machine(L×W×H)mm	3100mm×3100mm×2700mm