High Speed Road Guardrail Roll Forming Machine Highway Guardrail Roll Forming Machine Roll Forming Machine

Product Description

Product Description
Best Price CE Three Waves W Beam Steel Highway Guardrail Rollformer Guard Rail Crash Barrier Roll Forming Machine
Two waves road barrier highway express guardrail fence crash rolling forming machinery
The two waves highway guardrail fence crash machine use gear box to drive.
The whole production line is stable when working, we designed the machine with pre- cutting, the material will be cut off before roll forming, and together with punching holes.
In this way, can imporve the machine speed and save the costs of hydraulic cutting device, and also the machine will use less space.
Product Description
Working flow of two waves highway express guardrail fence crash machine:
Uncoiling ⇒ Alignment guiding roller ⇒ 9 rollers leveling ⇒ hydraulic punching hole ⇒ Panel Transport table ⇒Swift sheet feeding ⇒ Photoelectrical switch ⇒ Roller guiding table ⇒ 15 stations roll forming ⇒ Finished product support table
Technical parameters:

Finished Product

Material:Carbon steel, cold rolled steel, galvanized steel Thickness:2.5-4 mm Feeding width:490 mm Cover width:312 mm Coil inner diameter:508 mm

Decoiler
Working type	Hydraulic type
Loading capacity	10 Tons
Equipped with world famous brand "Schneider" electrical parts, more safety and reliable.
Can stop the rotate of coil immediately when required, avoid unnecessary coil output.
Fast braking, more safer.
The matching high-speed forming machine needs faster uncoiling speed, and the pneumatic brake can provide greater braking force. Customers need to be equipped with their own compressed air source.
Four arms expanding device with sliding block can provide more powerful force to fixing the coil, The synchronous action can avoid the deformation of the coil.
The block installed on the the arms can suit the coils with bigger inner diameter.
Equiped with high quality solenoid valve,it has the advantages of large flow, sufficient power and low failure rate. The oil tube is bundle arrangement with machine line, with pretty appearance and safer operation.

Alignment Guiding Roller

4 rollers on both side to control the feeding of the raw material, to avoid the raw material being left and right, or up and down, and use the screw to adjust.

9 Rollers Leveling Machine

The diameter of the roller is dia. 117mm, material hardness is 40CrHRC 48-52 degree, the width of supplier table 600mm, the thickness of flat panel 2-4 mm, the power of motor 15kw, the K97 reducer, levering speed:15-22m/min.

250T/ 315T Hydraulic Press

Hydraulic motor power: 22kw, YL-32-250 for #82-312; YL-32-315 for#83-506. We will design the punch as the requirement to ensure the flotsam will flow out the hydraulic machine automatically. The material of the punching head & cutting mould is: Cr12mov

Product Parameters
Hydraulic punching and Hydraulic Cutting

Punching	1) Hydraulic punching 2) Material Cr12, quenched to 58 - 62 ° 3) Punch holes after forming
function	cutting action is controlled by PLC. The main machine will not stop .
Power supply	hydraulic station
frame	welding steel frame
Stroke switch	non-contact photoelectric switch
Cutting after Punching	cut the sheet after roll forming to required length
Length measuring	automatic length measuring
Feature	Punching and Cutting are combined in one device,The two move finished at same time. Easy to adjust in workshop and higher precision.

Main roll former
Roller material	GCr 15 (HRC55ºC~60ºC)
Main motor power	22 KW* 2
Roller station	15 roller stations
Roll forming speed	0-12 m/min
GY250S series in the style of gate structure, rolling metal band (material: Q235) thickness(1-4mm), the diameter of the axis of roller(dia.80mm), the rolling speed (15-20m/min), approximately 2-2.5 pcs of guard rail panel which length is at 4320mm. The height of the material: 90mm , the material of main roller:Gcr15(HRC55-60), the guard rail panel is passed the JT/T281-2007 standard of the traffic department for the guard rail panel. Main transport: 22KW*2, K127 reducer.

Support table

5 m length with square pipe welded

PLC control system
PLC brand	Siemens
Frequency brand	Siemens
Screen type	Touch screen with Siemens brand
Screen language	English/ Chinese or as your request
Cutting& punching demand	Yes
Highway guardrail length set up	Yes
Quantity set up	Yes
Feature 1) Adopted PLC, transducer, touch panel from Delta/Siemens to ensure high speed with stability, precision and lifetime. 2) Other electric element are Delta/Siemens. 3) Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety. APPLICATION 1. For Electrical controlling of line equipment 2. Fabricated sheet metal enclosure. 3. Easy accessibly mounting of components. 4. PLC control mechanism system for high accuracy in length control 5. Front panel with operator interface, push button panel, Operating & indicators. Functions in Panel: 1.Storage groups of Length & Piece Data 2.Auto Single Piece system. 3.Auto Braking System. 4.Power Cut Start to mammary storage system. 5.Auto Machine length counting from front sear to back sear. 6.Auto & Manual option

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Packaging & Shipping

FAQ
1.How to maintain the machine?
Answer: add mechanical lubrication equipment to chain, bearing and cutting slide every month. Add mechanical lubrication to the case every half a year.
2. Do you sell only standard machines?
A: No, most of our machines are built according to customers specifications, using top brand name components.
3.How many workers to operate the machine?
A:Only 1-2 workers.
4. How to visit your company?
a.Fly to Beijing airport: By high speed train From Beijing Nan Station to Cangzhou West Station(1 hour), then we can pick you up .
b.Fly to Shanghai Airport: By high speed train From Shanghai Hongqiao to Cangzhou West station(4.5 hours), then we can pick you up.
5. What can you do if the machine broken?
Our machine's warranty period is 12months,if the broken parts can't be repaired,we can send the new parts to replace the broken parts for free,but you need pay the express cost yourself.if over warranty period,we can for to solve the problems via negotiation,and we supply the technical support for the whole life of the equipment.
6.How can I trust you that machines pasted testing running before shipping?
A: 1) We record the testing video for your reference. Or,
2) Please visit company and test machine if convenient.