Aseptic Filling Machine Pet Bottle

Product Description

Description:
Newamstar has the exclusive matured medium and high speed PET aseptic cold filling technology in China. This technology could be applied widely. For both high acid and low acid product, the whole system could ensure the sterilization efficiency to 5D or 6D. Wet sterilization adopts PAA which is used for sterilization of the bottle and cap after being heated. The aseptic zone is realized through isolator. The machine's inside classification clean room is kept through positive pressure.
Technical features:
Multi rounds sanitizer spraying and cleaning technology to assure the safety of technics.
Mechanical type or electronic pulse type nozzle is of stable performance and water saving.
Non-contact filling head avoids cross contamination and ensures the safety of microorganism.
Betatron flowmeter gives the exact constant volume.
The capping machine is of aseptic type, self lubrication ceramics bearing, equipped with servo-motor.
The cap sterilizer is of soaking type or liner spraying type.
Automatic inspection, control and parameter record system. All the key points of the production line have been taken aseptic monitoring.
Combiblock Application:
It is applied for PET Bottled drinking water, CSD, Juice, TEA, liquid milk, liquid condiment and household&personal care products.
Capacity: 12000BPH-80000BPH
Newamstar High-speed Blowing-filing-capping Combiblock combines the blowing, filing and capping system reducing transmission, empty bottle handling, storage processes, which improved packaging hygienic condition and reduce packaging cross-contamination so as to improve the overall operating efficiency but lower the energy consumption, thereby reduce the overall production cost of enterprises.
Advantages
Blowing unit
High-speed blow valve group with high-speed network control ensures blowing technic precision and unification.
Three-dimensional dynamic simulating design ensures exact and reliable cam transmission and mesh.
High-pressure blow valve group optimum design helps save air a lot.
Quick-change for mould.
Wearable aluminum alloy mould surface with special treatment of hardness.
Key points automatic lubrication.
Filling unit
High-speed and high-precision filling valve: 200ml/s, ± 3mm.
Servo drive system
With CIP function
Capping unit
Magnetic constant torque, defective rate≤ 0.2%
Reversal caps ejecting device
No bottle, no feeding cap.

Configuration
Main material:	Aluminum alloy, carbon steel, stainless steel, alloy steel.
Bearing	High-quality homemade bearing and imported bearing(Japan and Germany); Oilless bearing: IGUS
High-pressure air valve	NORGREN, EUGEN SEITZ, SMC, etc
Muffler	NORGREN
Pneumatic control line	FESTO, SMC, NORGREN.
Electric control system	MITSUBISHI, SIEMENS, Schneider
Sensor	TURCK, SICK, B&R, OMRON, BANNER
Contactor	SIEMENS, Schneider.
Connecting terminal	PHOENIX, ABB

Main Products:

Beverage Processing System		System	Equipment	Design capacity
		Water Treatment System	Pre-filtration System\Membrane Separation System\Sterilization System	5-100 T/hr
		Processing System	Dissolving Unit\Extraction Unit\Fermentation Unit\Blending Constant Volume Unit	5-60 T/hr
			UHT System\CIP System\ Disinfectant System\Carbon Mixer
Packaging System	System		Equipment	Design capacity
	Blow Moulding System		0.25~15L	1200-81000 BPH
	Filling System		Water Filling\Aseptic Filling\Ultra-clean Filling\Hot Filling\CSD Filling	1200~81000 BPH
	Combibloc		Starbloc\(Big)Bottled Water Combibloc\Aseptic Combibloc\Ultra-clean Combibloc\CSD Combibloc\ Hot-fill Combibloc\ Non-beverage Combibloc	1200-81000 BPH
	Conveying System		Air Conveyor\ Bottle Unscrambler\ Bottle tilting chain\ Showering Cooling Tunnel\ Bottle Warmer\ Bottle(Case, Pallet) Conveyor	5000~81000 BPH
External Packing System		System	Equipment	Design capacity
		Film Wrapper	Transparent\Colorful Film	60~120 box(case)/min
		Carton Packer	Robot Packer\ Wrap around packer	60~120 box(case)/min
		Bottle(Can) Palletizer(Depalletizer)	PET Bottle\Can\Glass Bottle	5000-72000 BPH
		Case Palletizer(Depalletizer)	Carton\Plastic Crate	5000-81000 BPH
		Labeler	Hot Glue\Self-adhesive Sticker\ Cold Glue\Pre-applied Glue	6000-48000 BPH
Internal logistics system		System	Equipment	Remark
		Intelligent Warehouse	Rail Guided Vehicle\Automated Guided Vehicle\Stacker\ Automated Loading System
		Warehouse Control System	Racking System
		Warehouse Management System	WMS combined with Enterprise's system
Management Platform for Intelligent Factory		System	Equipment	Remark
		Central Electrical Control System for Whole Line	Operation Monitoring\Data Collection\Reports\Energy Management
		Remote	24 hours customer service line\Remote diagnosis to solve technical fault quickly\Professional support & technical training