Advanced EPDM Rubber Compound for Moulded Parts and O-Rings

Product Description

A typical rubber compound formulation:
Polymer (Rubber) - 100 phr
Filler - 30-60 phr
Antioxidant - 1-3 phr
Antiozonant - 1-3 phr
Oil - 5-30 phr
Curing agent - 5-10 phr
There are numerous other ingredients that can be seamlessly integrated to endow the compound with varied properties. The art and science of custom rubber mixing lie in precisely adjusting the ratio of components while compensating for their interactions to meet specific requirements. This is why many manufacturers treat their rubber compounds as proprietary assets. Enhancing mechanical properties while maintaining superior workability demands extensive experimentation, often involving hundreds of hours of testing different compositions.
Rubber compounds arrive as plates in diverse sizes, ranging from 0.5 to 30 mm in thickness, ideal for transformation into products through molding and vulcanization. Depending on their intended application, rubber compounds are produced in various grades.Rubber compounds are intricate blends of primary polymers, fillers, and other chemical constituents that result in a complete rubber material. More specifically, a 'rubber compound' denotes a tailored blend of ingredients crafted to deliver optimal performance tailored to specific needs. The intricate formulation of a rubber compound begins with the selection of the appropriate polymer type.
Beyond the elastomer, the rubber compound may incorporate reinforcing agents such as carbon black, color pigments, curing agents, activators, plasticizers, accelerators, antioxidants, or antiradiation additives. The potential combinations are virtually limitless, numbering in the hundreds.
A succinct overview of the varieties of rubber compounds includes:
Oil-resistant rubber compounds, suited for crafting molded and reinforced industrial rubber products;
Amortization compounds, tailored for manufacturing shock absorbers, brake pipes, and other rubber products;
Rubber compounds with enhanced resistance to atmospheric and ozone conditions, perfect for crafting industrial rubber products;
Compounds for the gumming of chemical equipment, specifically used for shaft lining;
Compounds for general technical applications, encompassing the production of industrial rubber goods, footwear, and tires;
Repairing rubber, available in thicknesses of 1.5 - 2 mm (in rolls) for the patching of inner tubes;
Compounds designed for the fabrication of high-pressure hoses;
Rubber compounds with superior wear-resistance characteristics;
Rubber compounds custom-designed to meet individual customer requirements, including the innovative development of new formulations.
APPLICATION:
PACKAGE:
PRODUCTION LINE:
EXHIBITION:
Why choose us:
New line:Our high-tech production embraces the state-of-the-art mixing line, boasting a remarkable level of automation.
High performance:The physicomechanical properties of our compounds surpass even the most rigorous standard technical requirements for quality.
Control:We ensure 100% automatic control of the rheological characteristics of each batch of rubber compound, providing test results in precise graphical and tabular formats.
Production culture:Utilizing a premium separation emulsion as a release agent prevents compounds from sticking, significantly enhancing our production culture.
Individual approach:We offer personalized collaboration with customers, providing consulting and the development of bespoke rubber compound compositions to meet specific needs.
Innovations:Every month, our dedicated team embarks on a journey of creating cutting-edge and innovative recipes for rubber compounds. Our relentless pursuit of excellence ensures that we remain at the forefront of technological advancements, crafting materials that stand the test of time.
More than 50 years of experience:With over half a century of invaluable experience, we boast a rich history of real-world expertise, having successfully utilized thousands of components and innovative materials from renowned global leaders in the rubber and plastic technology sector.
Delivery type: Our delivery process is tailored to meet your specific needs, offering materials in convenient sheets and tapes of varying thicknesses. We provide precise cutting services to match your exact specifications in width and length, complemented by automatic marking for seamless identification and use.