Waste Paper Recycling Pulp Molding Egg Tray Production Line Machine

Product Description

Waste Paper Recycling Pulp Molding Egg Tray Production Line Machine
Egg Tray Machine Introduction:
The Egg Tray production line is mainly combined by THREE PARTS:
1. Pulping system: Use waste paper and water as raw material and pulp up;
2. Forming system: The pulped material being delivered to Product Tray molds, and forming to the Product Tray plate shape;
3. Drying system: The formed Product Tray plate being delivered to Dryer, and come up to Completed Strong Product Tray plate
The drying system is with one boiler. The drying system can use electricity, diesel, coal, natural gas as energy. Customers must first confirm which kind of energy they will use before our production.
Our production line has Fully Automatic and Semi Automatic two types , both have computer control system.
If you don't want this drying system, it is also OK. Then you will have to do the work of drying up the product trays manually.
Our machine can be designed to make different products at same time by one Working Table (with 2 Molds or even 3 molds)
Egg Tray Machine is also in good use for making fruit trays, like apple trays. Buyer only needs to change the forming molds with apple tray shape, then machine will produce the apple trays.
Egg/Apple Tray Machine Flow-chart:
Raw material--hydrapulper-- Pulp mixing--Forming--Drying-- Hot Press--Packing--Stock
Pulping System
1. Put the raw material and water into the hydraulic pulper, you will get the paper pulp after mixed 10-20 minutes.
2. Pulp pump will transfer the finished paper pulp into the slurry pool.
3. The pulp pond beater will mix the pulp concentration.
4. The pulp pump will transfer the pulp into forming machine.
Technical Specification of Paper Egg tray machine

Model	Mechanization	Working mode	Capacity(Pcs/h)
ZJM-350	Semi-auto or Automatic	Reciprocating	350-400
ZJM-700	Semi- auto or Automatic	Reciprocating	700-800
ZJM-1000	Semi- auto or Automatic	Reciprocating	1000
ZJM-1300	Semi - auto or Automatic	Reciprocating	1300-1500

Egg Tray Mold Quantity		1pcs
Raw material		Waste paper
Egg tray Capacity		350pcs/hour
Net weight per piece (gram)		70g-75g
Waste paper consumption		0.025ton / hour
Water Consumption		0.05ton / hour
Natural Gas Consumption of Dryer		12cbm/h
Worker requirement		2-3workers
Machine Length		7m-19m
Machine weight		5-15tons
Power Requirement	Without dryer	20KW
	With dryer	30KW
Area of workshop	Without dryer	More than100M²
	With dryer, dryer-12m	More than200 M²
Container Requirement	Without dryer	20ft*1
	With dryer	40ft*1+20ft*1
Remarks: 1. The egg tray Capacity calculated base on 30-packed egg tray(size 300x300mm, weight 70g~75g). 2. Workshop size is for reference only and could be adjusted according to actual size of client's plant.

Molds Forming System
1. The molding machine absorbs the paper pulp to the molding mold, which is through the suction of the vacuum system to absorb the excess water into the gas-water separation tank, and then pump the water to the tank for storage.
2. The molding mold absorbs the pulp and then forms it. and then the transfer mold takes out the finished product and sends it to the drying tray.
Drying System
Heat source: natural gas, diesel, liquefied petroleum gas and other combustion liquids and gases.The transmission mode adopts industrial transmission chain to drive the net plate transmission, which runs in the drying line.
multi-layer dryer metallic material
This hot press molding machine is selectable. Normally no need to choose this machine if buyer only needs to produce paper egg trays.
Hot Press Molding Machine for paper egg carton, electrical product tray, sprinkler tray, industrial packaging tray
Certificate of egg tray machine
End Products Of Paper Egg Tray Machine
Paper egg trays are the end products of egg tray plant. Egg trays are good protection shell for eggs during transporting and storage. Usually, the egg trays has 30 holes. Esle, there are 10 holes egg trays, 12 holes egg trays, 24 holes egg trays etc. What's more, if you change the mould, the machine can be used to make apple trays, egg cartons and so on.
Raw materials to make egg trays: original wood pulp, craft paper, A4 paper, paper box, old newspaper, old books and other kinds of recycled papers.
Delivery
Customer Visit
FAQ:
Our productionline has Fully Automatic and Semi Automatic two types , both have computer control system .
1. What is Semi Automatic type ?
If only order The 1st and 2nd compulsory parts , that's Semi Automatic because you'll have to do the work of drying up egg tray manually;
2. What is Fully Automat type ?
Meaning: the production line includes the Drying system and the whole procedure can be done Automatically .
Of course, the price and the required work space would have big difference from the semi-automatic type.
3. Quality
--- Our machines use UK Technics and part of the components are Germany-made (ex: Ball valve) .
-- Our machine is made by Tooling NOT by Welding , insuring a minimum of 10 years' lifespan .
-- The Egg tray moulds material is Aluminium which can keep the fixed shape much better than that made of rubber material.
--- 99.9% of Success rate: Even if there is a failed egg tray , just throw it back to Pulping area and it can be re-used avoiding waste ;
--- Our machine has been sold to worldwide for over 10 years with continued re-order by some customers with their business grow .
4. What kind of material we can use as the raw material?
Any kind of waste paper like old newspaper,magazines,books,A4 paper etc, and easy to get
5. What kind of Fuel can be used for the whole production line?
Coal, natural gas, and dieseal oil.

6. What kind of products can be made by this machine?

All paper package such as paper egg tray, egg carton,egg box, fruit tray, bottle tray, cup tray, consumer product package, medical disposable container etc.

7. Are you a manufacturer?

Yes, Jinan Wanyou has been fabricating pulp molding machine since 2008. We are one of the most important pulp molding machine manufacturer in the world, and we are famous pulp molding machine manufacturer in China, providing high quality and production capacity pulp molding machinery at reasonable prices to the world.
Our Services

(1)Technical consultation ;
(2)Detailed design of customer workshop ;
(3)Installing and testing the whole production line before shipment;
(4)Training engineers and workers;
(5)Supplying spare part for long time;
(6) Online services anytime.