High Speed Angle Drilling Line

Product Description

The production line is composed of infeed transfer table unit, rotating loading unit, feeding conveyor unit, marking unit, two drilling units, outfeed conveyor unit, hydraulic system and electrical control system etc.
1. PRODUCT FEATURE:
Adopt CNC technology, servo motor infeeding, with high efficiency, stable working precision.
Key hydraulic, pneumatic and electric elements are all domestic and international brand.
Easy programming and can directly use the program data made by lofting software.
Software with Chinese, English interface, easy operation, and can display the drawing of workpiece.
Loading, marking, drilling and unloading are all performed automatically.
Just need to input size of work piece, diameter of holes, stadia and quantity of workpiece when edit program, or use CAD/CAM lofting software direct conversion.
The machining line is installed with supporting &straight pressing device.
With avoided shearing functions, so as to process fixed length angles.
With self-diagnosis failures function.
Shearing unit is optional, using double blades cutting. CNC DRILLING & MARKING LINE FOR ANGLES 2.1 SPECIFICATIONS:

Model	TADM2532
Angle size(mm)	140×140×10~250×250×32
Max. length of raw material (m)	14
Max. length of finished angle (m)	14
Length of loading conveyors (m)	18
Length of unloading conveyors (m)	10.8
Marking force(kN)	1030
Marking unit type	Close type
Shearing force (kN)	4300
Shearing angle size (mm)	140×140×10~200×200×20
Shearing mode	Double blade shearing
No. of character group	1
No. of character	15
Character size (mm)	14×10×19 or 20×12×19
Range of stadia (back mark)(mm)	50~220 stepless
No. of drill on each side	3
Max. drilling diameter (mm)	26
Taper of drilling spindle	BT40
Stroke of Spindle(mm)	140
Max. Spindle rotation speed(r/min)	6000
Max. feeding speed (m/min)	40
Max. moving speed of slipway of drilling head(m/min)	10
Max. feeding speed of drilling head(m/min)	14
Programming mode	Input by keyboard, RS232 interface, floppy disk and USB interface
No. of CNC axes	9
Feeding servo motor power (kW)	2
Transfer table motor power (kW)	2.2
Overturn table motor power (kW)	5.5
Hydraulic station motor power (kW)	11
Chip collector motor power (kW)	0.75
Aircompressor pressure (Mpa)	1
Overall dimensions(m)	33.3×8.9×32.5
Total power (kW)	109.7
Machine weight (kg)	≈34000

2.2 Main Components List:

No.	Name		Model		Manufacturer
Main Electric Components
1	PLC				Japan YASAKAWA
2	Servo Motor & servo driver of A/B axis		1.8 kW		Japan Panasonic
3	Servo Motor & servo driver of spindle		2.9 kW
4	Servo Motor & servo driver of X axis		4.4 kW
5	Main motor		11/16.5kW		Shanghai SNMA
6	Transducer		11kW		SIMENS
7	Business Computer		LCD screen		China Lenovo
8	Photoelectric Switch		Measure length		Korea AUTONICS
9	Travel switch		TZ-8104		Taiwan TEND
10	Rotary Encoder		Detection		Japan OMRON
11	Proximity Switch		Normal open		Korea AUTONICS
12			Normal close
Main Hydraulic Pressure Components
1	Electromagnetic Change Valve			Italy ATOS
2	Stack Check Valve			Italy ATOS
3				Italy ATOS
4	Reducing Valve			Italy ATOS
5	Stack Reducing Valve			Italy ATOS
6	Electromagnetic Overflow Valve			Italy ATOS
7	Speed Controlling Valve			Italy ATOS
8	Direction Control Valve			Italy ATOS
9				Italy ATOS
10	Stack Overflow Valve			Italy ATOS
Main Pneumatic Components
1	Carriage	Up Cylinder		Taiwan AirTAC
2		Clamp Cylinder		Taiwan AirTAC
3		Electromagnetic Gas-valve		Taiwan AirTAC
4	Unload Conveyor	Overturn Cylinder		Taiwan AirTAC
5		Electromagnetic Gas-valve		Taiwan AirTAC
Main Mechanical Components
1	Drilling unit	Precision machinery	BT40	Taiwan KENTURN
2		Linear guide		Taiwan HIWIN
3		Ball screw		Taiwan HIWIN

2.3 Spare parts list:

No	Name	Model	Qty.	Remark
1	Upper clamping jaw	TBL2532.3-76	2	Including installed in machine
2	Nether clamping jaw	TBL 2532.3-72	2	Including installed in machine
3	Character box	TBL 2532.4-22	2	Including installed in machine
4	Characters	TBL 2532.4-23	2 set	Including installed in machine
5	Proximity switch	Normal open	1	Autonics
6	Proximity switch	Normal close	1	Autonics
7	Proximity switch		1	Autonics
8	Travel switch	TZ-8104	1	Taiwan TEND
9	Photoelectric switch		1
10	Air gun		1
11	Measuring pressure hose	HFH2-P1-3-P-1	1
12	Pressure gage	10MPa	1
13	Filter		1
14	Inner hexagon spanner		1 set
15	Spanner	300mm	1
16	Spanner	17-19	1
17	Screwdriver	"-"	1
18	Screwdriver	"+"	1
19	BT side fixed end milling cutter shank	BT40*SLN25-100	6 sets	Taiwan
20	BT feedwater bolt puller	BT40W	6 pcs	Taiwan
21	Drill bit	18	2 pcs
22	Drill bit	22	2 pcs
23	Drill bit	26	2 pcs
24	O ring	Exported famous brand	1 set	GB1235-76
25	Tools with equipment		1 set
26	Standby paint		1 pail
27	Operation Manual & Attached Drawings		2 sets