Professional High Speed Automatic Online Inspection and Rewinding Machine

Product Description

FHYB-1300 High-Speed PET Inspecting and Rewinding Machine Usage characteristic
This machine is suitable for inspecting many kinds of roll material, such as BOPP, PET, PVC, CPP, PE, Plastic films etc.
FEATURE 1.With imported PLC to control, touch screen to operate.
2.Shaft less pneumatic unwinding device, hydraulic lifting, easier to change material.
3.Inspecting system is adopted fully automatic image-scanning device, can automatic check out defect. 4.film absorbing type material connecting table.
4.Unwinder is adopted EPC.
5.System with many functions, such as meter counting, roll material diameter counting, automatic stop of material breaking, etc. TECHNICAL DATA

Model	FHYB-1300
Suitable material	Plastic film & laminated plastic film 12-180mic PE,PVC 40-150 mic
Web width	400-1300 mm
Max. diameter of unwinder	Φ800 mm
Max. diameter of rewinder	Φ800 mm
Max. width of raw material	1300 mm
Maximum mechanical speed	420m/min
Inspecting speed	30-400 m/min
Diameter of paper tube	3″(internal diameter φ76mm external diameter φ92mm)
Power of unwinding motor	4 kw
Power of winding motor	4 kw
Power of traction motor	4 kw
Total power	13 kw
Weight	3500 kg
Dimension(LxWxH)	3800x3400x2150 mm

Machine description Unwind part
Structure shaftless pneumatic cone top discharge rack, discharge rack can be hydraulic lift, and can be wide and narrow LPC lateral correction mechanism Tension automatic control Motor take the initiative to unwind, with winding function Specifications Roll width range 400 ~ 1300 mm Unwinding diameter (Max) φ800 mm unwinding motor power 4kw LPC lateral correction accuracy ± 0.4 mm Features shaft-free cone-shaped top-release rack, and hydraulic lift, up and down fast and convenient. With LPC to ensure rewinding neatly Tension The vector tension is automatically calculated by the PLC to achieve automatic tension control, making the tension control of the film more scientific and more accurate The motor automatically let the tension control range, no residual torque, tension control accuracy unwinding motor can be positive and negative rotation, you can roll forward when the forward, but also when the reverse winding Adjusting roller and guide roller
Structure Adjustable structure is in manual form Adjust the roller at one end and adjust the other end Adjustable roller, guide roller are imported bearings Specifications Adjustment roller diameter φ100 mm Adjustment roller length 1300 mm Adjustable range ± 20 mm Guide roller diameter φ100 mm Guide roller length 1300 mm Features Adjust the roller mechanism to adapt to different quality of the film roller dynamic balance, making the machine without vibration source, smooth operation The use of imported high-precision bearings make the roller in the high-speed rotation smoothly, reduce the machine noise Traction drive
Structure AC variable frequency drive Synchronous belt drive Traction roller with steel roller structure Rotary body are imported bearings double roller on the roll, steel and soft combination roller clutch, the pressure adjustment by the pneumatic components to complete Specifications Drive roller diameter φ120 mm Cylinder diameter φ100 mm The maximum pressure of the roller is 200kg Drive roller length 1300 mm Roller dynamic balance accuracy ≤ 5g Traction motor power 4kw Features With the traction device, you can block the tension and winding tension, so that changes do not affect each other After the roller is balanced, the machine has no vibration source and smooth operation The use of imported bearings make the roller at high speed when the smooth rotation, reduce the machine noise The use of timing belt makes the transmission accurate, smooth operation, while reducing the machine noise The use of AC variable frequency drive, making the system tension and stability, high precision transmission, smooth and reliable operation Printing inspection Install the memory stop device and find the defective product. The defective product can be automatically retreated to the observation screen. The observation screen is a milky white plexiglass screen with light source Rewinding Roll
Structure swing arm frame Clutch is in manual form Specifications Roller diameter φ80mm The length
Receiving Department
Structure no shaft pneumatic cone top of the receiving rack, the receiving rack can be hydraulic lift, and can be wide and narrow Tension automatic control Motor take the initiative to roll, with unwinding function Specifications Roll width range 400 ~ 1300 mm Winding diameter (Max) φ800 mm Winding motor power 4kw Features non-axis pneumatic cone top-type reeling rack, and hydraulic lift, up and down roll fast and convenient. Tension The vector tension is automatically calculated by the PLC to achieve automatic tension control, making the tension control of the film more scientific and more accurate The motor is automatically wound so that the tension control range is large, there is no residual torque, and the tension control precision is high winding motor can be positive and negative rotation, you can rewind when the forward, but also when the volume rewind Rewinding part High-strength low-stress alloy cast iron wall panels wall panels by the second stress to eliminate, good stability Pneumatic hydraulic system The machine is more use of pneumatic and hydraulic actuators, from the panel centralized operation, through the implementation of the solenoid valve, a higher degree of automation, reduce labor intensity Electrical control system using man-machine interface, PLC centralized control, advanced technology man-machine interface, display and set the host speed, winding length, put, winding tension set, taper settings

Electrical and Electronic Components
PLC	Siemens,Germany
Frequency Inverter	Japan Yasukawa
man-machine Touch sreen	Weinniew ,Taiwan
traction	Danma servo motor
Rewinding motor	Danma servo motor
Unwinding motor	Danma servo motor
Main pneumatic components	Taiwan Airtac
Main bearing	NSK ,Japan FranceSchneider KAOGEER
main low-voltage electrical appliances	Kesai Weinan
Pneumatic Hydraulic	Pausource,Taiwan
Computer System	Siemens,Germany
EPC	Japan Yasukawa

Detail Images Pre-sales issues 01. How to get in touch with us? Call us directly
Direct to the company: National Road 104, Songqiao Industrial Zone, Wanquan Town, Pingyang County, Zhejiang Province, China 02. How to answer technical guidance? For some customers who need non-standard equipment, we will communicate with the company's relevant technical personnel according to the customer's specific requirements, taking into account the technical feasibility and production costs, and give customers solutions. 03. How to recommend products? We have nearly 14 products in four series. We can also provide non-standard equipment production and new product development services according to customer requirements. According to the customer's requirements to be produced, the purpose of the product to be purchased, the environment, the purchase volume and other related conditions, we will recommend several cost-effective products for the customer to choose. 04. How to make a quotation? Based on our company's research and development costs, production costs and customer purchases, we conduct calculations to determine the price of the product.
Problems in sale 01. About payment After signing the contract, 30% of the total payment will be paid in advance, and the factory will accept the payment and pay the full amount of the machine for delivery. 02. About delivery time About 45 working days after receiving the deposit (non-standard machine), the factory will re-decide whether to change the delivery date when the order is confirmed. The standard machine is generally within 30 working days after receiving the deposit 03. Order tracking After the customer places an order, our company will send professional personnel to track the order and regularly report the production progress to the customer. Customers can check the order status on the official website (delivery query). 04. Product testing During the production process, our company will adopt strict inspection process to ensure product quality. Through internal inspection, we ensure that the components produced by our company meet the technical requirements; through external inspection, we ensure that the components produced by our company are not subject to quality problems; and then pass the whole machine inspection to ensure that the mechanical equipment meets the technical production requirements . 05. Product packaging Before the product is shipped, it will be packed in a strict vacuum plus bottom tray (wooden tray or steel tray) 06. Product Transportation Products are generally shipped from Ningbo Port, China to the destination port by sea.
After sales question 01. Shelf life/warranty period of the product The product warranty period is generally one year, and our company provides lifetime maintenance services. If the machine has quality problems, our company will help the customer to solve it through the following ways: a. Send spare parts to the customer. b. Remotely assist customers in maintenance. c. Notify our agent company to send personnel to the customer's factory for maintenance. d. Our company directly dispatches relevant personnel to the customer's factory for maintenance. 02. About transportation damage In the process of product transportation, if product damage occurs, it is determined that our product packaging and reinforcement work is not in place, and our company will bear the corresponding losses. 03. About machine maintenance We will contact customers on a regular basis on how to maintain and maintain the machine. For domestic customers, we will have a master to provide on-site service. 04. Problems during use If there is any problem in the process of using the product, the customer can directly call or send an email to our after-sales department (24-hour hotline). The personnel of our department will respond immediately and make a decision on the response measures within 24 hours.