US$20.00-70.00
|
5 kg
(MOQ)
|
Basic Info.
Material
Tungsten Carbide
Processing Method
Punching and Shearing Mould
Process Combination
Progressive Die
Manufacturing Technology
Computer Technology
Driving Motor Type
Permanent Magnet
Mold Cavity Technology
CNC Milling
Parts Detection Method
Measurement of Three Axis NC
Grade
Yg6,Yg8,Yg10,Yg12,Yg15,Yg20
Raw Material
100% Virgin Tungsten Carbide
Surface
Blanks or Polished Grinding
Transport Package
Small Box Inside a Carton
Production Capacity
500000PCS/Year
Product Description
Product Description
The majority of tungsten carbide stamping dies using WC-Co alloy . This tungsten carbide has high hardness, high melting point, stable, suitable for making the mold material. Because lubricity of WC is better than Co, and with high solubility at high temperatures; at normal temperature, WC solubility ratio of Co is small, so it can maintain a certain toughness. WC-Co cemented carbide is currently the most widely used, the largest output of carbide.Thanks to the combination of WC and Co properties,they have excellent performance
Tungsten carbide stamping dies mainly processing of bolts, nuts, steel wall nails, wood screws and rivets and other common parts in industrial production.Conventional bolt cold forming process can be divided into expected, upsetting head, accumulate, forming, gaining five steps. Stamping advantage are the high material utilization, metal consumption, high production efficiency, high degree of automation. In the course of the stamping dies working ,it had to bear a huge impact, unit pressure up 200MPa, and therefore requires a mold material with high hardness, high wear resistance, high impact strength and fatigue sufficient toughness.
Product Name | Tungsten carbide stamping die |
Material | Tungsten steel, ordinary die steel, high speed steel, powder high speed steel, ceramics, plastics |
Profile Tolerance | can be±0.001MM |
Surface Treatment | Mirro polished,Technical Polished,Mold Tech texture, Nitriding ,plating ,VDI texture ect |
Transport Method | below 500 lb by air,above 500 lb by sea. |
Delivery Time | 10-15 days after payment. |
Production Type | OEM & ODM Manufacturer (Custom Machining Part Services) |
Customized Type | non-standard product according to the 2D/3D drawing from clients,standard product conform DEM,HASCO,Misumi,DIN,international standard |
Equipment | WEDM-LS,WEDM-HS,WEDM-MS,CNC Milling Machine,Profile Grinding Machine,Centerless Grinding,Internal and External Cylindrical Grinding Machine,Surface Grinding Machine,Pin Grinding Machine,Table Grinding Machine,Bore Grinding Machine,CNC Lathe,Longitudinal lathes,Conventional Bench Lathe,Lathe,Hole Puncher,Part-off Machine,Polishing Maching,EDM Machine,Punch Press Machine |
Quality Control | 100% inspection before shipment. |
Trade term | EX WORK,FAC,FOB,CIF,CFR.. |
Payment Method | T/T,L/C,D/A,D/P,Western Union,Credit card,etc... |
MOQ | 2PCs,Depending on detailed orders. Accept order for small batches. |
Sample | can be provide a trial sample. |
Price | Good quality and cheap, please consult customer service for details |
Polishing | Ra0.1,0.4,0.6,0.8 |
Processing Way | Stamping/Knurling/Coating/Wire Cut/Milling/Grinding/Lathe/Polishing/Roughing EDM/Punch Press |
Packing | Foam + tray case |
Export | EU, Asia |
More Information About the Parts | Modern tool, high speed and powder steels offer high wear resistance, hardness over 60 HRC and high toughness even in elevated temperatures and hard work conditions. In addition, we have many very precision machines to make these steel parts, in our factory we have CNC milling, CNC lathe, CNC wire cutting, EDM , Large water mill and milling etc. And about the material which we can use general , HSS, tool, powder steels, also have other aluminum, copper and plastic etc. |
Quality Control Equipment | Coordinate Measuring Machine,Laser Length Meter,Projector,2.5D projector,Height Gauge,Digital Micrometer,Roundness Testing Machine,Hardness Gauge,Laser marking machine |
Features:
1. Adopting 99.95% high purity raw material tungsten carbide powder and cobalt.
2. The hardness of the cold heading die reaches HRA88 or above, and the bending strength reaches 2400 or over.
3. It has high impact resistance and impact resistance.
Tungsten carbide Stamping dies material has the following characteristics
1. High wear resistance. Tungsten carbide stamping dies material high wear resistance, tensile modulus can be guaranteed long-term work in any degree of deformation, ensuring standard size unchanged.
2. Excellent in polishing. Carbide has a good polishing, can be processed into the die hole mirror light, ensuring high quality standard surface.
3. Adhesion to metal is small. In the tungsten carbide stamping process, ferrous metal material adhesion small carbide tooling materials, ensuring a high tungsten carbide stamping die life.
4. The friction coefficient and energy consumption is small.
5. High thermal conductivity. Since the thermal conductivity of the tungsten carbide die is high, heat generated during the stamping can quickly conducted away to improve the durability of the mold.
6. Good corrosion resistance.
Grade List
Grade | ISO Code | Chemical Composition(%) | Physical Mechanical Properties (≥) | Application |
WC | Co | Density g/cm3 | Hardness(HRA) | T.R.S N/mm2 |
YG3 | K01 | 97 | 3 | 14.9 | 91 | 1180 | Suitable for finishing of cast iron,non-ferrous metals,alloys and non-metallic materials,and semi-finishing vehicles for intermittent cutting. |
YG6 | K10 | 94 | 6 | 15.1 | 92 | 1420 | Finishing of chilled hard alloy cast iron and heat resistant alloy steel and ordinary cast iron. |
YG6X | K20 | 94 | 6 | 15.1 | 91 | 1600 | Cast iron, non-ferrous metals and alloys, non-metallic materials, medium to cutting, semi-finishing and finishing. |
YG8 | K20-K30 | 92 | 8 | 14.9 | 90 | 1600 | Suitable for casting of cast iron, non-ferrous metals and their alloys and non-metallic materials, roughing of sections and rough cutting. |
YG10 | K40 | 90 | 10 | 14.7 | 89 | 1900 | Suitable for the production of drawing dies, wear parts and stamping parts and cores for hard alloy automatic presses. |
YG10X | K40 | 89 | 10 | 14.7 | 89.5 | 2200 | Suitable for small diameter micro drills, end mills, rotary boring tools, etc. |
YG15 | K30 | 85 | 15 | 14.7 | 87 | 2100 | Forging, perforating and stamping tools for steel bars and steel tubes with high compression ratios and working under large stresses. |
YG20 | K30 | 80 | 20 | 13.7 | 85.5 | 2500 | Stamping die, stamping watch parts, musical instrument spring piece. |
YG20C | K40 | 80 | 20 | 13.7 | 82 | 2200 | punching battery case, toothpaste skin mold, small size steel ball, screw, nut stamping die, hot rolling twist drill bit plate. |
YG30 | G60 | 70 | 30 | 12.8 | 82 | 2750 | Production of standard parts, bearings, tools and other industries for cold heading, cold punching, cold pressing die. |
Application:
1. Used for making high temperature parts, wear parts, anti-shielding parts and corrosion-resistant parts.
2. Used in making hardware and standard stamping moulds.
3. Applicable for electronic industry, motor rotor, stator, LED lead frame, EI silicon sheet and so on.
4. Used for producing drawn mold, wear-resistant parts, stamping parts and automatic press with punch.
5. Used for stamping die, extrusion die, stamping molds.
6. Drawing many kinds of steel wire, aluminum wire, high carbon, MS wire etc.
Production process of cemented carbide dies:
Why Choose Us
We can supply various types of cemented carbide cutting tools and spare parts for electric tools, such as tungsten carbide composite rods, tungsten carbide plate and strip, carbide ball, carbide nozzle, carbide insert, carbide wear parts, carbide rollers, CNC cutters, endmills, circular saw blades, saw tips, custom tungsten carbide products and DTH drill bits and hammer etc. used for mining, road and bridge construction, oil etc.Our company has in the word advanced production equipment such as pressure sintering furnace, isostatic cool pressing, actomatic pressing machines, subsequent inner stress relieving processing system , complete quality control and check out equipment and so on. Our products are widely sold all over the world for their high quality and competitive prices. Most of our products had been exported to America, Europe, Middle East and Southeast Asia markets.We believe that the cooperation with Jetvision should be your best choice.
Package and Delivery Information (support customization)
1.One plastic pipe pack one piece,10 pcs per group
2.Put goods enclosed with air bubble paper into box
3.Other package is accepted according to customer's requirement
FAQ:
1.Q:What's your common incoterms used?
A:EXW, FOB, CIF, FCA.
2.Q:What is your payment terms ?
A:T/T 100% in advance Or 60% deposit, 40% before shipment. Negotiable based on customers' credibility and order amount.
3.Q:What is the lead time for carbide parts ?
A:Usually it is 35-45 calendar days based on order qty.
4.Q:How do you ensure products quality?
A:We have a strict quality process based on ISO9001-2015 and professional inspection tools such as metallographic examination, caliper, micrometer, thread gauge, 3D imaging instrument.
5.Q:Which countries do you trade with?
A:Our products are exported to USA, UK, Russia, India, Singapore, UAE, Iraq, Pakistan, Norway, Hungary, etc.